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Training Manual
Diagnostic and Troubleshooting
SCC Line
SelfCooking Center - Combi Master
Edition 11-2006
-1-
Training Manual
Diagnostic and Troubleshooting
SCC Line
Edition 11-2006
General hints:
Isolate the appliance from mains supply
before opening the appliance
When working with chemicals, i.e. aggressive cleaning materials
always wear protective clothing, goggles and gloves!
After maintenance / repair the appliance must be checked for electric safety
in accordance with your national, state and local requirements!
Whenever working on any gas component like:Gas valve, gas blower
and / or changing connected type of gas a detailed
flue gas analysis MUST be done using adequate
CO and CO2 measuring equipment!
This shall ONLY be done by trained technicians!
Always check appliance for possible gas leakages!
Part 1:
Topic: CM technique
Page:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
CM Overlay
CM Principle
CM Water level control
CM Steam control
CM Key code
CM PCB
CM Main fan Motor
CM Sequence of events
CM Service level
CM Diagnostic
CM Running times
CM Basic settings
CM Function test
CM Error history
CM Failure code
CM Gas principle
CM Gas components
CM Burner sequence of events
CM Gas Conversion
CM Gas changing installation altitude
CM Gas Flue gas analysis
CM Gas adjustment table
CM Gas Changing gas blower speed
04
05
06
07
08 - 09
10
11
12 - 16
17
18
19
20 - 21
22 - 23
24
25
26
27
28
29
30
31 - 32
33
34
-2-
Part 2:
Topic: SCC Technique
Page:
1.
2.
3.
4.
5.
6.
4.
5.
6.
7.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
SCC Overlay
SCC Self Cooking Control until software 01-07-12
SCC Combi Steamer mode until software 01-07-12
SCC Self Cooking Control since software 02-01-01
SCC Combi Steamer mode since software 02-01-01
SCC Programming, CleanJet
SCC Principle
SCC Operator PCB; LED code;
SCC I/O PCB; LED Code
SCC Main fan Motor; LED code
SCC Sequence of events (cooking modes)
SCC Service level
SCC Diagnostic mode overview
SCC Diagnostic mode
SCC Running times overview
SCC Running times
SCC Basic settings overview
SCC Basic settings
SCC Function test overview
SCC Function test
SCC Overview Service messages / intermittent buzzer code
SCC Service messages
SCC Calibration
SCC Drain valve
SCC Gas principle
SCC Gas technique
SCC Burner sequence of events
SCC Gas conversion
SCC Gas adjustment of installation altitude
SCC Flue gas analysis
SCC Gas adjustment table
SCC Gas changing gas blower speed
Part 3:
Topic: Common topics SCC and CM
1.
2.
3.
5.
6.
7.
8.
9.
10.
Software flashing SCC
SCC Fault tree „pcb/EEPROM changing; software update“
Software flashing CM
CM Fault tree „Changing pcb/EEPROM, Fault E1“
CM flashing via PC
Electrical descaling pump
Installation Checklist
Preventative maintenance list
Water Info
Part 4:
Fault list SCC and CM
1.
2.
3.
Index
Fault list SCC
Fault list CM
Part 5:
Circuit diagram (Training version 3NAC 400V)
35
36
37
38
39
40
42
44
45
46
48 - 53
54
56
57 - 59
60
61 - 62
64
65 - 67
68
69 - 70
72
73 - 74
76 - 77
78
80
82
83
84
85
86 - 87
88
89
Page:
91
92
93 - 94
95
96
98 - 99
100 - 103
104 - 106
108
110
111 - 121
122 - 127
SCC - CM Reference sheet
-3-
S
C
M
CM Technique from 04 - 2004
Steam
Hot Air
Combi Steam
Low Temperature Steam
Finishing
Cool Down
Cabinet temperature display
Cabinet temperature setting
Timer
Core temperature
Time - Core temperature display
Time - Core temperature setting
-4-
CM Technique from 04 - 2004
B1
F4
B3
S2
B5
F3
M1
M4
B2
Y2
Y1
B1
B2
B3
B5
Thermocouple cabinet
Thermocouple quenching / Steam control
Thermocouple core temperature
Thermocouple steam generator (preheating, 180°C (356°F) max)
F3
F4
Safety temperature limiter steam generator 160°C
Safety temperature limiter cabinet 360°C
Y1
Y2
Solenoid valve filling
Solenoid valve quenching
M1
M4
Fan motor (without jumper)
SC-pump
S2
Level electrode
CM 201/202 only:
M2
Fan motor top (with jumper)
-5-
S
C
M
S
Water level control Steam Generator
C
M
S2
B5
S2
F3
V AC
M4
B2
Y1
Y2
Center S2 == & gt; Ground:
2 - 6V AC:
water level too low
steam heating must switch OFF
solenoid valve filling Y1 ON
Center S2 == & gt; Ground:
0V AC:
water level reached
steam heating can switch ON
solenoid valve filling Y1 switched OFF
Every 2 minutes steam elements will switch off for water level control
X12
Notes:
-6-
Steam Control CM from 04 - 2004
Intelligent steam control via quenching sensor
B1
1. Filling of interior cabinet based on time
and temperature control of B1 cabinet sensor
B2
Y1
2. After steam saturation inside cabinet
steam will also fill quenching chamber
Y2
°C / °F
70°C
(158°F)
3. Depending on the frequency of temperature raise of the quenching sensor B2 the
duration of the next steam supply is
calculated.
B1 - 100°C(212°F)
B2 - 1
B2-1: B2 temperature with partial load
B2-2: B2 temperature with full load
B2 - 2
4. The amount of steam inside the cabinet is
directly depending on the temperature
variation of quenching sensor B2.
t (sec)
Notes:
-7-
S
C
M
S
Key code CM from 04 - 2004
C
M
1. Cleaning program
A)
B)
C)
D)
E)
F)
G)
Cool down cabinet below 60°C
Spray inside cabinet with Rational cleaner
Close cabinet door
Select „Cool Down
Press core temperature key for 10 sec.
„CLEn“ will show in cabinet temperature display
Press timer key 1x; Cleaning program starts automatically
(open cabinet door and rinse interior cabinet after
40 min.)
Close door again. Since Software version C1-06-05
a 10 min step hot air will follow to dry the interior cabinet.)
H)
After end of program, leave cabinet door open over night.
CLEn
2. Empty steam generator
This should be done after each installation to verify free drain connection and before disconnection the unit for storage.
A)
Open cabinet door
B)
Select „Cool Down“
C)
Press core temperature key for 10 sec.
CLEn
SC
D)
„CLEn“ will be shown in cabinet temperature display
E)
F)
G)
Select „SC“ with temperature dial
Close water tap
Press timer key 1x and remain on „Cool Down“ position for
about 45 sec.
3. Select descaling program
A)
B)
C)
D)
CLEn
CALC
Open cabinet door
Select „Cool Down“
Press core temperature key for 10 sec.
„CLEn“ will be shown in cabinet temperature display
E)
Select „CALC“ with temperature dial
F)
Press timer key 1x and follow procedure of the
decalcification instruction. (See user manual CM).
-8-
Key code CM from 04 - 2004
4. Changing temperature display from °C to °F
A)
Select any mode
C)
Press timer and core temperature key
simultaneously for 10 sec. until == & gt;
D)
Display changes from °C to °F or vice versa
E)
Release both keys
100°C
212°F
Notes:
-9-
S
C
M
S
C
M
CM PCB (42.00.004) from 04-2004
CM PCB (42.00.047) from 02-2006 (without transformer)
42.00.004
X2
B3 Core temperature
X3
B1 Interior cabinet
X4
B2 Quenching / Steam control
X6
B5 Steam generator
X7
ON - OFF switch
X8
Buzzer
X12
Level electrode
X 16
power supply from transformer (42.00.047)
X7
X18
SC - pump
X19
X19
Solenoid valves
X20
Energy optimising / Sicotronic
X23
Vent hood (signal door open / closed)
X24
SSR
X26
SSR pulsing (USA version only)
X27
Door contact switch
X30
Serial interface (RS232)
X31
BUS interface
X32
Timer / Core Temp. Potentiometer
X50
external EEPROM
X63
Not used
1
Counting sequence
2 AT
0,1 AT
F1
F2
Transformer
X7
X19
1
X20
1
42.00.047
2 AT
F6
X16
2 AT
F6.1
1
X20
1
X18
X63
X23
1
1
X31
3 4
on
2
off
RS 485
X30
RS 232
X8
X12
Temperature
potentiometer
1
X26
X50
X27
1
X2 X6 X4 X3
1
X24
1 X32
Notes: Since February 2006 PCB 42.00.004 is replaced by 42.00.047.
(Conversion kit: 87.00.139, pls. see Technical info 04-06)
The transformer on the new PCB 42.00.047 is no more existing and replaced by
external transformer 40.00.227
-10-
Motor for CM 40.00.274
LED
Jumper
Jumper 40.01.581 is used on floor model 201 and 202 for top position motor only!
Jumper is not used on models 61 - 102 with one motor only! (Service 34 will be shown!)
LED code fan motor SCC and CM from 04/2004
Reason
Remedy
1x
Motor doesn’t start, no changing
signal from hallsensor
Check for motor blockage or change motor.
2x
Voltage too low on motor pcb
Check supply voltage or
change motor.
3x
Voltage too high on motor pcb
Check supply voltage or
change motor.
4x
rpm measurement defective
Change motor.
5x
Motor pcb temperature & gt; 105°C
Check cooling system (cooling fan, air
intake filter), otherwise change motor
6x
Supply voltage & lt; 80V
Check power supply
(F1-F2)
7x
Motor pcb defective
Change motor.
8x
Motor pcb defective
Change motor.
-11-
S
C
M
-12-
Steam saturation is calculated
by quenching duration and rate
Decision of Hot Air supply by
PCB logic
Y2 active: 230VAC X19:(2-4)
Y2 not act.: 0VAC
X19:(2-4)
SSR active: 12VDC X24:(1-2)+(5-6)
SSR not act.: 0VDC X24:(1-2)+(5-6)
Gas units:
Bus signal
SSR active: 12VDC X24:(7-8)
SSR not act.: 0VDC X24:(7-8)
Gas units:
Bus signal
B2 above set Temp.: Y2 active
B2 below set Temp.: Y2 not active
Quenching sensor B2
(Steam control)
Cabinet sensor B1
Quenching sensor B2
Steam supply up to steam saturation
inside cabinet
Hot Air supply (only 50%) when set
temperature (100°C/212°F) can not be
reached in time by Steam alone
Quenching (set to 70°C/158°F)
7
8
9
6
Blinking dot in timer
Heating off,
if B5 & gt; 180°C (356°F)
Thermocouple B5 inside SSR active: 12VDC X24:(1-2)+(5-6)
SSR not act: 0VDC X24:(1-2)+(5-6)
Steam Generator
Gas units:
Bus signal
Timer starts after successful preheating Logic on PCB
Preheat steam generator,
if B5 is below 85°C (185°F);
5
& gt; 2VAC = & gt; no water
~ 0VAC = & gt; water
X12:(1-4)
X12:(1-4)
Level electrode S2 inside Steam Generator
Check water level inside
steam generator
Solenoid Y1 energizes when
no water, 230VAC, X19:(1-3)
4
Door open: 12VDC X27:(1-2)
Door closed: 0VDC X27:(1-2)
Close cabinet door
3
Reed switch S3
Select time or core temperature
Remark
2
Signal
Select Steam mode
Responsible sensor
C
M
1
Function Step
Mode: Steam 100°C (212°F)
Temp. preset, not adjustable
S
-13-
Decision of Hot Air supply by
PCB logic
Y2 active: 230VAC X19:(2-4)
Y2 not act.: 0VAC
X19:(2-4)
SSR active: 12VDC X24:(7-8)
SSR not act.: 0VDC X24:(7-8)
Gas units:
Bus signal
B2 above set Temp.: Y2 active
B2 below set Temp.: Y2 not active
Cabinet sensor B1
Cabinet sensor B1
Thermocouple B2
Hot Air supply (only 50%) when set
temperature can not be reached
in time by Steam alone
Quenching (set to 70°C/158°F)
8
9
Blinking dot in timer display
Blinking dot in timer
Heating off,
if B5 & gt; 180°C (356°F)
Steam supply until set temperature
inside cabinet is reached
SSR active: 12VDC X24:(1-2)+(5-6)
SSR not act.: 0VDC X24:(1-2)+(5-6)
Gas units:
Bus signal
SSR active: 12VDC X24:(1-2)+(5-6)
SSR not act: 0VDC X24:(1-2)+(5-6)
Gas units:
Bus signal
Solenoid Y1 energizes when no
water, 230VAC, X19:(1-3)
7
Timer starts after successful preheating Logic on PCB
6
Thermocouple B5 inside
Steam Generator
Check water level inside
steam generator
4
Preheat steam generator,
if B5 is below 85°C (185°F);
Close cabinet door
3
5
X12:(1-4)
X12:(1-4)
Level electrode S2 inside Steam Generator
Select time or core temperature
2
& gt; 2VAC = & gt; no water
~ 0VAC = & gt; water
Door open: 12VDC X27:(1-2)
Door closed: 0VDC X27:(1-2)
Reed switch S3
Select vario steam mode
(Temp. setting 30-99°C (86-210°F))
Signal
Remark
Responsible sensor
Note:
Below 100°C (212°F) fan at lowest speed when no energy required for longer than 2 minutes.
1
Function Step
Mode: Low temperature steam
Temp. range
30-99°C (86-210°F)
S
C
M
-14-
Steam supply up to steam saturation
inside cabinet
Quenching (set to 70°C/158°F)
9
Timer starts after successful preheating Logic on PCB
6
8
Preheat steam generator,
if B5 is below 85°C (185°F);
5
Hot Air supply until set temperature
inside cabinet.
Hot air has priority
Check water level inside
steam generator
4
7
Close cabinet door
3
Door open: 12VDC X27:(1-2)
Door closed: 0VDC X27:(1-2)
Select time or core temperature
2
Level electrode S2 inside Steam Generator
Quenching sensor B2
Quenching sensor B2
(Steam control)
Cabinet sensor B1
Blinking dot in timer
Heating off,
if B5 & gt; 180°C (356°F)
Solenoid Y1 energizes when
no water, 230VAC, X19:(1-3)
B2 above set Temp.: Y2 active
B2 below set Temp.: Y2 not active
Steam saturation is calculated
by quenching duration and rate
SSR active: 12VDC X24:(1-2)+(5-6)
SSR not act.: 0VDC X24:(1-2)+(5-6)
Gas units:
Bus signal
Y2 active: 230VAC X19:(2-4)
Y2 not act.: 0VAC
X19:(2-4)
Hot air supply active, until
set temperature is reached
SSR active: 12VDC X24:(7-8)
SSR not act.: 0VDC X24:(7-8)
Gas units:
Bus signal
Thermocouple B5 inside SSR active: 12VDC X24:(1-2)+(5-6)
SSR not act: 0VDC X24:(1-2)+(5-6)
Steam Generator
Gas units:
Bus signal
& gt; 2VAC = & gt; no water
~ 0VAC = & gt; water
X12:(1-4)
X12:(1-4)
Reed switch S3
Select Combination mode
(Temp. 30-300°C (86-572°F))
1
Signal
Remark
Responsible sensor
Note:
Below 100°C (212°F) fan at lowest speed when no energy required for longer than 2 minutes.
C
M
Function Step
Mode: Combination
Temp. range
30-300°C (86-572°F)
S
-15-
Close cabinet door
Check water level inside
steam generator
3
4
Door open: 12VDC X27:(1-2)
Door closed: 0VDC X27:(1-2)
Level electrode S2 inside Steam Generator
Steam supply
Electric units: 6 sec on - 12 sec off
Gas units:
15 sec on - 30 sec off
Quenching (set to 70°C/158°F)
9
Hot Air supply
Electric units: 12 sec on - 6 sec off
Gas units:
30 sec on - 15 sec off
8
7
Blinking dot in timer
Heating off,
if B5 & gt; 180°C (356°F)
Solenoid Y1 energizes when no
water, 230VAC, X19:(1-3)
Quenching sensor B2
Quenching sensor B2
(Steam Control)
Cabinet sensor B1
B2 above set Temp.: Y2 active
B2 below set Temp.: Y2 not active
SSR active: 12VDC X24:(1-2)+(5-6)
SSR not act.: 0VDC X24:(1-2)+(5-6)
Gas units:
Bus signal
SSR active: 12VDC X24:(7-8)
SSR not act.: 0VDC X24:(7-8)
Gas units:
Bus signal
Y2 active: 230VAC X19:(2-4)
Y2 not act.: 0VAC
X19:(2-4)
Steam saturation is calculated
by quenching duration and rate
Hot air supply active, until
set temperature is reached
NOTE: For initial heating of cabinet = & gt; alternately energy supply of Hot Air and Steam (Electric 12/6 sec, Gas 30/15 sec)
Timer starts after successful preheating Logic on PCB
6
Thermocouple B5 inside SSR active: 12VDC X24:(1-2)+(5-6)
SSR not act: 0VDC X24:(1-2)+(5-6)
Steam Generator
Gas units:
Bus signal
& gt; 2VAC = & gt; no water
~ 0VAC = & gt; water
X12:(1-4)
X12:(1-4)
Reed switch S3
Preheat steam generator,
if B5 is below 85°C (185°F);
Select time or core temperature
2
Signal
Remark
Responsible sensor
Note:
Below 100°C (212°F) fan at lowest speed when no energy required for longer than 2 minutes.
5
Select Finishing
(Recom. Temp. 100-140°C (212-284°F))
F
1
Function Step
Mode: Finishing
Temp. range
30-300°C (86-572°F)
S
C
M
Close cabinet door
Timer starts at once
3
4
Hot Air supply until set temperature
inside cabinet is reached
Select time or core temperature
2
Quenching (set to 90°C/194°F)
5
Select Hot Air
(Temp. 30-300°C (86-572°F))
1
6
SSR active: 12VDC X24:(7-8)+(3-4)
SSR not act.: 0VDC X24:(7-8)+(3-4)
Door open: 12VDC X27:(1-2)
Door closed: 0VDC X27:(1-2)
B2 above set Temp.: Y2 active
B2 below set Temp.: Y2 not active
Cabinet sensor B1
Logic on PCB
Reed switch S3
Quenching sensor B2
Y2 active: 230VAC, X19:(2-4)
Y2 not act.: 0VAC, X19:(2-4)
Blinking dot in timer display
Signal
Remark
Responsible sensor
Note:
Below 100°C (212°F) fan at lowest speed when no energy required for longer than 2 minutes.
C
M
Function Step
Mode: Hot Air
Temp. range
30-300°C (86-572°F)
S
-16-
Service level CM from 04 - 2004
42.00.004
2 AT
0,1 AT
F1
F2
Transformer
X7
On operator PCB set DIP switch 1 to „ON“ position
3
4
1
42.00.047
C)
2 AT
F6
X16
on
B)
2
X20
Switch unit ON
1
X19
1
A)
2 AT
F6.1
Select service package with timer dial:
X7
dP
X18
X63
Basic settings
X23
1
X31
1
3
on
2
off
Running times
SE
1
Error code history
rt
X20
Diagnostic Program
Er
X19
1
RS 485
4
X30
RS 232
X8
X12
1
1
X2 X6 X4 X3
1
X24
1 X32
Select with timer dial the desired step
Activate selected step by pressing timer key
To de-activate service package set DIP switch 1 to „OFF“ position.
on
E)
1
Activate with core temperature key the desired service package
G)
X27
D)
F)
X26
X50
2
3
4
Function Test
B)
On operator PCB set DIP switch 3 to „ON“ position
on
Switch unit ON
1
A)
2
3
4
F1
C)
Select desired step of function test with timer dial
D)
Activate selected step by pressing timer key
E)
F)
Activate selected step with core temperature key
on
1
2
G)
First step of function test is displayed
3
To de-activate function test set DIP switch 3 to „OFF“ position.
4
Notes:
-17-
S
C
M
S
C
M
Service level: dP -- Diagnostic Program
Cabinet display Timer display Comment
dP #
Description
Connector
dP 1
Software Version
dP 2
B1 Cabinet sensor
X3
actual value
max value
Reset by pressing
for 5 sec.
+
dP 3
B2 Quenching sensor
X4
actual value
max value
Reset by pressing
for 5 sec.
+
dP 4
B3 Core sensor
X2
actual valuet
max value
Reset by pressing
for 5 sec.
+
dP 5
B5 Steam generator sensor
X6
actual value
max value
Reset by pressing
for 5 sec.
+
dP 6
PCB temperature
actual value
max value
Reset by pressing
for 5 sec.
+
dP 7
S3 Door contact
S3: 1 - 0
1-0
dP 8
S2 Water level steam
generator
dP 9
Steam elements
0 - off; 1 - 50%; 2 - 100%
Temp. B5
0-1-2
dP 10 Hot Air elements
0 - off; 1 - 50%; 2 - 100%
Temp. B1
0-1-2
Software
Software
version: C - 1 - Version:06.05
X27:(1-2)
X12:(1-4) S2
X19:(1-3) Y1
Y1: 1 - 0
dP 11 Speed fan motor top
BUS
Set rpm
actual rpm
dP 12 Speed fan motor bottom
BUS
Set rpm
actual rpm
dP 13 Energy optimising
(Sicotronic)
X 20
1-0
dP 14 SSR pulsing (US version)
X 26
1-0
dP 15 Unit size and type
61 - 202
ELE - GAS
*
x.x µA
*
dP 16 Flame Current Steam
since SW Version:
C1-06-05 (flame current)
since SW Version:
C1-06-05 (flame current)
*
since SW Version:
C1-06-05 (flame current)
x.x µA
dP 17 Flame Current Hot Air top
dP 18 Flame Current Hot Air bottom
*
USA version only
x.x µA
With SW Version C1-06-05 the flame current will show as 20-24µA
(This value must be divided by 4 to get the correct flame current e. g. 22:4 = 5,5µA.)
Starting with SW version C1-07-01 the actual flame current is shown .
-18-
S
C
M
Service Level: rt -- Running Time
Timer display: 1-999
Temp. display: & gt; 1000
Comment
rt #
Description
rt 1
Total S3 door openings
rt 2
Total time Y1 valve filling
min
rt 3
Total time Y2 valve quenching
min
rt 4
Total time M4 SC-pump
min
rt 5
Total time steam heating time
hrs
rt 6
Total time hot air heating time
hrs
rt 7
Total time steam mode
hrs
Reset by pressing
for 5 sec.
Reset by pressing
for 5 sec.
Reset by pressing
for 5 sec.
Reset by pressing
for 5 sec.
Reset by pressing
for 5 sec.
Reset by pressing
for 5 sec.
Can not be reset
rt 8
Total time hot air mode
hrs
Can not be reset
rt 9
Total time combination mode
hrs
Can not be reset
rt 10
Total time vario steam mode
hrs
Can not be reset
rt 11
Total time finishing mode
hrs
Can not be reset
rt 12
Total time cleaning program
hrs
Can not be reset
rt 13
Total running time unit
hrs
Can not be reset
number
Notes:
-19-
+
+
+
+
+
+
S
Service level: SE -- Basic settings
C
M
Select desired step with timer dial
(fan motor and heating elements are automatically OFF)
Activate selected step with timer key
SE 1
Steam heating time since last SC-Automatic
Press time and core key simultaneously for 5 seconds to set steam heating time to
preset steam heating time plus 1 minute
== & gt; test function for SC-Automatic
Preset Steam heating time until SC-Automatic
(default 45min)
SE 2
+
Press time key and adjust preset steam heating time from 20 - 120 minutes with
timer dial
Flushing time SC-Automatik
(default 45 seconds)
SE 3
+
Press time key and adjust flushing time of SC-automatik from 30 - 90 seconds with
timer dial
Operation steam generator pump
(oFF - continous or on - pulsing)
SE 4
+
Press time key and select „on“ or „oFF“ with timer dial
Show mode (on - oFF)
SE 5
+
SHO
Press time key and select „on“ or „oFF“ in with timer dial
Setting new gas type (G20, G25, G30, G31, 13A)
SE 6
+
Press time key, keep it pressed and select new gas type with timer dial
Confirm new gas type by pressing core temperature key once
NOTE: After changing gas type a waste gas analysis must be carried out in the function test. Corresponding gas blower speed is automatically adjusted
Presetting of CO2 screw on gas valve after gas type modification / changing gas valve
SE 7
+
Press time key, keep it pressed and select with timer dial “ST“ for steam, “HA1“ for
hot air top or “HA2“ for hot air bottom (only 201/202) with timer dial;
Average lenght in mm of CO2 screw on gas valve is shown on timer display
Adjustment of installation altitude above sea level
(since SW C1-06-05)
-500- -1m, 0-999m, 1000-1499m, 1500-1999m, 2000-2499m, 2500-2499m, 30003499m, 3500-3499m, 4000-4499m, 4500-4499m
SE 8
+
Press time key, keep it pressed and select installaton altitude in 500m steps by timer
dial. Confirm altitude setting by pressing simultaneously core temperature key once.
-20-
Service Level: SE -- Basic settings
SE 9,10,11
+
SE 12,13,14
+
SE 15,16,17
+
Adjusting speed of blower motor steam (+/ -10%)
(After blower speed adjustment the original rpm is shown in the temp. display, the
changed rpm is shown in the time display)
Press time key, keep it pressed and adjust displayed rpm with timer dial
SE9 = MIN rpm; SE10 = Start rpm; SE11 = MAX rpm
Always check CO2 values of MAX rpm and MIN rpm in function test
Adjusting speed of blower motor hot air top (+/ -10%)
(After blower speed adjustment the original rpm is shown in the temp. display, the
changed rpm is shown in the time display)
Press time key, keep it pressed and adjust displayed rpm with timer dial
SE12 = MIN rpm; SE13 = Start rpm; SE14 = MAX rpm
Always check CO2 values of MAX rpm and MIN rpm in function test
Adjusting speed of blower motor hot air bottom (+/ -10%)
(After blower speed adjustment the original rpm is shown in the temp. display, the
changed rpm is shown in the time display)
Press time key, keep it pressed and adjust displayed rpm with timer dial
SE15 = MIN rpm; SE16 = Start rpm; SE17 = MAX rpm
Always check CO2 values of MAX rpm and MIN rpm in function test
Notes:
-21-
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Service level: F -- Function test
NOTE: In Function test components are NOT protected against overload!
Function
Connection
I/O PCB
X24:(1-2)
Cabinet
Display
F1 Steam 50%, Electric unit
actual temp.
B5 steam generator
F2 Steam 100%, Electric unit X24:(1-2)+(5-6) actual temp.
B5 steam generator
F3 Hot Air 50%, Electric unit X24:(7-8)
actual temp.
B1 cabinet
F4 Hot Air 100%, Electric unit X24:(7-8)+(3-4) actual temp.
B1 cabinet
F5 Steam, Gas unit
BUS
actual temp.
B5 steam
generator
F6 Hot Air Top, Gas unit
BUS
actual temp.
B1 cabinet
F7 Hot Air Bottom, Gas unit
BUS
actual temp.
B1 cabinet
F8 Bottom Motor MAX speed BUS
Set rpm
F9 Bottom Motor MIN speed BUS
Set rpm
F10 Top Motor MAX speed
BUS
Set rpm
F11 Top Motor MIN speed
BUS
Set rpm
F12 Solenoid valve quenching X19:(2-4)
actual temp.
B2 quenching
F13 Solenoid valve filling
X19:(1-3)
Level electrode
S2, 1 / 0
F14 Steam generator pump
X18:(1-2) M4
Level electrode
X12:(1-4) S2
S2, 1 / 0
F15 Buzzer
F16 All Displays / LED
F17 Relais Vent hood
X 23: (1-2-3)
UltraVent
(door open/close)
F18 no function
-22-
Time
Display
1/0
Comment
Gas:
no function
1/0
Gas:
no function
1/0
Gas:
no function
Gas:
no function
Electric:
no function
1/0
1/0
1/0
1/0
Act. rpm
Act. rpm
Act. rpm
Act. rpm
Y2
1/0
Y1
1/0
M4
1/0
1/0
1/0
Electric:
no function
Electric:
no function
S
Service level: F -- Function test
NOTE: In Function test components are NOT protected against overload!
F # Function
Connection Cabinet
I/O PCB
Dispaly
Time
Display
Comment
F19 Steam blower motor
MIN rpm
BUS
Actual blower
rpm
Set CO2
value
Check CO2
value only
F20 Steam blower motor
Start rpm
BUS
Actual blower
rpm
BUS
Actual blower
rpm
Set CO2
value
Adjust CO2 value
with CO2 screw
on gas valve
F22 Hot air blower motor, top BUS
MIN rpm
Actual blower
rpm
Set CO2
value
Check CO2
value only
F23 Hot air blower motor, top BUS
Start rpm
Actual blower
rpm
F24 Hot air blower motor, top BUS
MAX rpm
Actual blower
rpm
Set CO2
value
Adjust CO2 value
with CO2 screw
on gas valve
F25 Hot air blower motor,
bottom, MIN rpm
BUS
Actual blower
rpm
Set CO2
value
Check CO2
value only
F26 Hot air blower motor,
bottom, Start rpm
BUS
Actual blower
rpm
F27 Hot air blower motor,
bottom, MAX rpm
BUS
Actual blower
rpm
Set CO2
value
Adjust CO2 value
with CO2 screw
on gas valve
F21 Steam blower motor
MAX rpm
Notes:
-23-
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Service Level: ER -- Error code history
Since software version C1-07-01 the last 10 error messages are shown.
Er
Er1
Er2
Er3
--Er10
When Timer key is pressed the error code will be displayed, i.e.
3
B1 Cabinet sensor defective
14
Y1 Filling solenoid defective
Since software version C1-07-01 the last 16 gas error messages are shown
in addition to the general error messages (gas units only!)
GE11
GE12
GE13
--GE25
GE26
20
32
No rpm signal
No flame after 5 ignition sequences
Indication of ignition box error messages (1-32 is shown to the operator as „rES“):
1
Hot air or Steam
no gas, gas valve or electrode defective
14
Hot air
gas valve controll, change ignition box
19
Hot air
no flame because flame current is too low
check burner setting, flame current, ignition cable and plug
20
Hot air
wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness of gas blower
22
Hot air
no flame after 5 ignition sequences
no gas, gas valve or electrode defective
24
Steam
gas valve controll, change ignition box
29
Steam
no flame because flame current is too low
check burner setting, flame current, ignition cable and plug
30
Steam
wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness of gas blower
32
Steam
no flame after 5 ignition sequences
no gas, gas valve or electrode defective
Possible failure in case of „E21“
33, 36
Change ignition box
35
Check frequency of main
39
Hot air
Check burner setting, ignition electrode and distance,and flame current
40
Hot air
Check ignition cable
42
Steam
Check burner setting, ignition electrode and distance,and flame current
43
Steam
Check ignition cable
Is shown on display „CHnG PoL“
34
Change polarity of mains
All other numbers (2-13, 15-18, 21, 23, 25-28, 31): change ignition box
-24-
Failure Codes CM from 04-2004
Int. cab.
display
H2o
CHnG
Timer
display
E1
E2
Timer
display
OPEn
PoL
Int. cab.
display
(E -press
core temp.
key)
E3
E4
E5
E6
E7
E8
E9
E10
E11
E12
E 12
E13
E14
E15
E16
1 St
1 Co
2 St
2 Co
Failure explanation
Description
H2O open
Change Polarity
Part concerned
Lack of water / open water tap
Phase / Neutral (only gas units)
Description
external EEPROM
Timeout of external
power optimising system
(Sicotronic)
B1 Interior cabinet sensor
B2 Quenching sensor
B3 Core sensor
B5 Sensor steam generator
Thermocouple on PCB
Poti interior cabinet
Poti timer/core temperature
External EEPROM
Mode switch
Not initialised
Heating blocked by the extern. energyoptimising system for longer 2 min.
Fan motor 1 (bottom)
Fan motor 1 (bottom)
Fan motor 2 (top)
Fan motor 2 (top)
M4 SC-pump
Solenoid valve filling Y1
PCB temperature
Steam generator
E22
E23
E24
Ignition box 1 Hot air
3xx
E21
1_
2_
1xx
2xx
3xx
1xx
Steam generator
Interior cabinet temp.
free
Ignition box 1
Ignition box 2
Ignition box 1 Steam
Ignition box 1 Hot air
Ignition box 2 Hot air
Ignition box 1 Steam
2xx
E17
E18
E19
E20
Ignition box 2 Hot air
free
EEPROM
Sensor broken
Sensor broken
Sensor broken
Sensor broken
Sensor broken
Defective
Defective
Defective
After 5 sec switching on the unit, a
cooking mode couldn‘t be identified
St = Status (probably Motor defect)
Co = Communication,(Bus failure)
St = Status (probably Motor defect)
Co = Communication,(Bus failure)
Mal function
Mal function
above 85°C (185°F)
Temperature B5 above
180°C (356°F)
Temperature B5 below -5°C (23°F)
Temperature B1 above 340°C (644°F)
Ignition box does not reply, Bus failure
Ignition box does not reply, Bus failure
Ignition box defective (change box)
Ignition box defective (change box)
Ignition box defective (change box)
Testing of ignition and monitoring
necessary
Testing of ignition and monitoring
necessary
Testing of ignition and monitoring
necessary
Actual data structure of the EEPROM
does not match with the software; flash
pcb first
-25-
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CM Gas from 04 - 2004
C
M
B5
B1 F4
F3
S2
B11
M9
Y11
M1
A5
M4
B12
M8
Y12
B2
Y1
A5
B1
B2
B3
B5
B11
B12
F3
F4
M1
M4
M8
M9
Y1
Y2
Y11
Y12
S2
Y2
Ignition module (Steam and Hot Air) (without jumper)
Thermocouple interior cabinet
Thermocouple quenching / Steam control
Thermocouple core temperature
Thermocouple steam generator
Ignition/monitoring electrode steam
Ignition/monitoring electrode hot air
Safety thermostat steam generator 135°C
Safety thermostat interior cabinet 360°C
Fan motor
SC-pump
Gas blower motor hot air
Gas blower motor steam
Solenoid valve filling
Solenoid valve quenching
Gas valve steam
Gas valve hot air
Level electrode
Only floor units 201 - 202
A6
Ignition module hot air bottom (with jumper)
M2
Fan motor top (with jumper)
M10
Gas blower motor hot air bottom
Y13
Gas valve hot air bottom
B13
Ignition/monitoring electrode hot air bottom
-26-
B3
Basic info about CM Gas from 04-2004
Identification of the different gas burners / Gas blowers:
CM 201 - 202
CM 61 - 62 - 101 - 102
Steam Blower
(ignition box fitted)
Hot Air blower top
(ignition box not fitted)
Hot Air blower bottom
(ignition box fitted)
Ignition box of Hot Air Blower, Bottom (201-202):
Ignition box
Jumper must ONLY be set
on Ignition Box for
Hot Air Blower Bottom
(201 - 202)
Gas valve components
Measuring test point for
gas flow pressure
Gas supply
Compensation hose
CO2 Srew
-27-
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-28-
1
2
3
4
5
6
7
8
Flame monitoring
Ignition, ca 20KV
Gas valve
Burner blower motor
Heat demand
F l a m e c u r r e n t in µA
µA
Time
0
2
3
4
5
6
7
8
Pre purge
9
Pre ignition, 1sec
Blower runs with Max or Min RPM
RPM monitoring by ignition box
Ignition, 5 sec
C
continuous flame control
Energise Solenoids: Black coils ca 205V DC / orange coils ca 108V DC
Blower runs with Start RPM
RPM monitoring by ignition box
Flame monitoring within. 2 sec
Pre purge, 4 sec
RPM monitored
Burner running
If no flame detected = & gt; new ignition sequence. After 5 th ignition without success = & gt; RESET
Start - pre purge
about. 4-5 sec
Ignition
Min RPM
Flame current
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 sec
Ignition box gets heat demand over the BUS cable
1
Start up
Start RPM
Max RPM
Sequence of events of Steam / Hot Air Burner (SCC as well as CM)
Pre ignition
C
M
Flame
control
S
Speed of burner blower motor in U/min
RPM
Check Gas Type / Gas Conversion: CM Gas from 04-2004
Whenever working on any gas component like:
Gas valve, gas blower and / or changing connected type of gas, a detailed flue gas analysis
MUST be done using adequate CO and CO2 measuring equipment!
This shall ONLY be done by trained technicians!
Always check appliance for possible gas leakages!
S
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Danger:
Changing the gas type of your SelfCooking Center or Combi Master
shall only be done if you have a flue gas analyser at hand.
Changing the gas setting only by adjusting the CO2 screw
will result in an unsafe flue gas condition,
is dangerous to life and will damage the equipment.
A)
B)
C)
Select any mode and cooking time
Open control panel
Set DIP switch 1 on PCB to „ON“ position
on
3
2
1
4
D)
With timer dial select: „SE“ = Settings:
E)
Activate „Settings“ by pressing core temperature key;
display changes to „SE1“
F)
With timer dial select: SE6
G)
Activate position SE6 with timer key (keep key pressed)
H)
Select new gas type with timer dial:
G20=Nat Gas H, G25=Nat Gas L, G30=3BP, G31=3P, 13A=Nat. Gas Japan
I)
Confirm new gas type with core temperature key
(now timer key can be released)
J)
With timer dial select: SE7
K)
Activate position SE7 with timer key (keep key pressed)
x,x mm
L) Keeping the timer key pressed the average length of the CO2 screw is indicated.
„St“ Steam, „HA1“ Hot air top, HA2“ Hot air bottom
Select the corresponding value with the timer dial (keep timer key pressed).
x,x mm
M)
Note: Setting this screw to the given length shall ONLY bring the unit into wor-
king condition with the newly supplied gas.
This does NOT replace flue gas analysis or make the flue gas analysis obsolete!
Set the CO2 screw according the values of timer display or according
the table “Values for burner adjustments“ (! ! ! Set all CO2 screws ! ! !)
If the mm setting of CO2 screw is too high, turn CO2 screw first 2 turns clockwise
and then to the requested length (Screw adjustment tolerance)
De-activate selected package “SE“ by pressing core temperature key
N)
O)
To exit service program set DIP switch 1 to „OFF“ position
on
1
2
3
4
P) Check / Set Installation Altitude in Basic settings
Perform flue gas analysis in function test at F21, F24, F27
as well as the check of CO2 values at F19, F22, F25
-29-
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Changing installation altitude: CM gas from 04-2004
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Note: The altitude settings of 0-499 and 500-999m are identical.
Therefore resetting of installation altitude needs to be done only when installing
above 1000m (3280ft) or below sea level (i.e. Red Sea)
A)
Select any mode and cooking time
B)
Open control panel
C)
on
1
2
3
4
Set DIP switch 1 on PCB to „ON“ position
D)
E)
Activate „Settings“ by pressing core temperature key; display
changes to „SE1“.
F)
With timer dial select: SE8
G)
Activate position SE8 with timer key and keep it pressed.
H)
SE
With timer dial select: „SE“ = Settings.
While pressing timer key corresponding installation altitude above
sea level can be selected with the timer dial.
Possible altitude selection:
-500
-1m
0
499m
500
999m
1000
1499m
1500
1999m
2000
2499m
2500
2999m
3000
3499m
3500
3999m
4000
4499m
4500
4999m
6250
I)
Confirm new altitude setting with core temperature key
(Keep timer key pressed)
J)
Release timer and core temperature key
K)
De-activate selected package by pressing core temperature key;
L)
on
1
2
3
4
To exit service program set DIP switch 1 to „OFF“ position
M)
To store the new altitude setting the unit must be switched
OFF and ON again.
N)
Perform flue gas analysis in function test at F21, F24, F27
as well as the check of CO2 values at F19, F22, F25
-30-
Flue gas analysis: CM gas from 04-2004
Before you carry out a flue gas analysis
check input gas flow pressure when burner is running
• Switch on unit. Select any mode and cooking time.
Wait till burner works
• Check input gas flow pressure
• See correct values of input flow pressure on serial plate
• If necessary adjust gas input pressure
Flue gas analysis (F21, F24 und F27) at MAX rpm Checking CO2 (F19, F22 and F25) at MIN rpm
NOTE: Components are NOT protected against overload during function test!
A)
B)
C)
Select any mode and cooking time
Open control panel
on
1
2
3
4
Set DIP switch 3 on PCB to „ON“ position
D)
E)
F1
„F1“ is shown on timer display. With timer dial select position F21
Enter position F21 „Steam MAX“ with timer key
F)
Activate position F21 with core temperature key;
NOTE: In this position core temp. key is used as a switch and will
automatically deactivate after 4 minutes.
G)
Gas blower rpm is shown in cabinet temp. display.
Specific CO2 value is shown on timer display, i.e. 9,5
H)
Place flue gas testing nozzle in correct flue outlet
I)
Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can find that value on table “Values for burner adjustments“
• If CO2 value is too low = & gt; turn CO2 screw
anti clockwise (+ direction),
• If CO2 value is too high = & gt; turn CO2 screw first 2 turns clockwise
(- direction), and than slowly anti clockwise (+ direction) till you get the
indicated CO2 value. (Screw adjustment tolerance).
• CO value must be below 300ppm
J)
Press core temperature key. Burner will stop.
K)
Leave position F21 „Steam MAX“ with timer key
-31-
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Flue gas analysis: CM gas from 04-2004
F 19
L)
Select position F19 with timer dial and enter „Steam MIN“ with
timer key.
Activate position F19 with core temperature key;
M)
NOTE: in this position core temp. key is used as a switch and will automatically deactivate after 4 minutes.“
N)
Carry out a CO2 measurement to cross-check CO2 value only.
CO2 value must be equivalent to the values mentioned in table
“Values for burner adjustments“
If CO2 value is out of allowed tolerance
= & gt; Change gas valve
O)
P)
F 24
Press core temperature key. Burner will stop.
Leave position F19 „Steam MIN“ with timer key
Q)
Select position F24 „Hot air top, MAX“ with timer dial
and repeat steps E - K.
NOTE: Adjust CO2 to given value by turning CO2 screw on gas valve at position F24 „Hot air top, MAX“ only!
F 22
R)
Select position F22 „Hot air top, MIN“ with timer dial
and repeat steps L - P
NOTE: Cross-check CO2 value only. If CO2 value is out of allowed tolerance
= & gt; Change gas valve
CM201 and CM202 only:
F 27
S)
Select position F27 „Hot air bottom, MAX“ with timer dial
and repeat steps E - K.
NOTE: Adjust CO2 to given value by turning CO2 screw on gas valve at position F27 „Hot air top, MAX“ only!
F 25
Select position F25 „Hot Air bottom, MIN“ with timer dial
and repeat steps L - P.
T)
NOTE: Cross-check CO2 value only. If CO2 value is out of allowed tolerance
= & gt; Change gas valve
U)
To exit service program set DIP switch 3 to „OFF“ position
on
1
2
3
4
-32-
-337,8%
8,0%
8,5%
8,4%
9,1%
9,5%
9,5%
9,5%
9,5%
9,5%
3,3 mm
3,9 mm
18 - 25 mbar
18 - 25 mbar
201
How to carry
out a burner
adjustment:
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
30 - 57 mbar
30 - 57 mbar
3,1 mm
3,1 mm
3,4 mm
3,1 mm
3,4 mm
3,5 mm
2,3 mm
2,4 mm
2,6 mm
2,7 mm
2,5 mm
2,5 mm
2,3 mm
2,8 mm
2,4 mm
2,3 mm
2,5 mm
2,4 mm
4,4 mm
4,2 mm
4,5 mm
4,3 mm
6,0 mm
4,7 mm
3,3 mm
3,4 mm
3,5 mm
3,3 mm
3,8 mm
3,5 mm
11,6%
11,6%
11,6%
11,6%
11,6%
11,6%
100%
Butane
9,2%
9,8%
10,1%
9,1%
10,0%
11,1%
11,1%
8,4%
9,9%
11,1%
8,0%
8,2%
8,5%
8,2%
8,8%
9,5%
9,5%
9,5%
9,5%
9,5%
9,5%
9,6%
10,3%
9,6%
9,6%
10,4%
100%
Butane
9,7%
9.7%
8,8%
9,4%
8,2%
8,1%
9,4%
3B/P
7,8%
8,6%
8,3%
7,8%
7,7%
8,0%
7,8%
8,7%
8,6%
7,7%
8,0%
8,3%
11,1%
11,1%
11,1%
10,4%
10,4%
10,4%
10,4%
10,4%
10,4%
3B/P
9,3%
9,3%
9,3%
9,3%
9,3%
9,3%
9,4%
9,4%
9,4%
9,4%
9,4%
9,4%
CO2
at " Min " rpm
- 0,2% / + 0,5%
18 - 25 mbar
18 - 25 mbar
30 - 57 mbar
30 - 57 mbar
30 - 57 mbar
30 - 57 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
3,3 mm
3,5 mm
2,3 mm
2,4 mm
2,3 mm
2,8 mm
4,5 mm
4,4 mm
3,3 mm
3,4 mm
Input gas flow Adjustment of
pressure
CO2 - Screw
1.) Check the gas type adjustment at " Basic Settings " .
2.) Check the given length of the CO 2 screw. See correct values from table above.
3.) Check gas input flow pressure. See correct values from table above.
4.) Select " Gas Steam Blower " at " Function Test " . Exhaust temperature should be during the " gas flow analysis " above 200°C.
Carry out first a CO2 " Max " adjustment.
Setting of exhaust values only by CO 2 screw adjustment. CO 2 = see table above, CO = below 300ppm, if possible below 100ppm.
Carry out the CO 2 " Min " measurement. At CO 2 " Min " measurement no adjustment necessary on the CO 2 screw = & gt; ! ! ! Check only the CO2 values ! ! ! !
Repeat same measurements at " Gas Hot Air Blower Top " and " Gas Hot Air Blower Bottom (201-202) " .
3,4 mm
3,2 mm
8,6%
9,5%
4,2 mm
3,7 mm
18 - 25 mbar
18 - 25 mbar
61
62
2,3 mm
202
9,6%
10,7%
11,1%
11,1%
2,6 mm
30 - 57 mbar
30 - 57 mbar
201
30 - 57 mbar
9,7%
11,1%
2,8 mm
30 - 57 mbar
102
30 - 57 mbar
2,4 mm
30 - 57 mbar
101
9,3%
30 - 57 mbar
11,1%
11,0%
30 - 57 mbar
30 - 57 mbar
30 - 57 mbar
9.7%
9,8%
10,1%
30 - 57 mbar
30 - 57 mbar
30 - 57 mbar
2,9 mm
2,7 mm
30 - 57 mbar
30 - 57 mbar
61
62
202
30 - 57 mbar
8,9%
11,6%
8.8%
8.9%
9,2%
9,2%
10,6%
11,1%
10,4%
2,5 mm
11,6%
11,6%
8.4%
8.5%
11,1%
10,4%
3,1 mm
202
10,4%
2,5 mm
30 - 57 mbar
30 - 57 mbar
30 - 57 mbar
102
11,6%
11,6%
10,4%
10,4%
11,6%
10,4%
201
2,5 mm
30 - 57 mbar
101
Natural gas
101 18 - 25 mbar
Japan
102 18 - 25 mbar
(13A)
LPG
3P
(G31)
LPG
3BP
(G30)
2,6 mm
2,4 mm
30 - 57 mbar
30 - 57 mbar
61
62
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
9,4%
6,5 mm
18 - 25 mbar
202
9.3%
9,0%
8,9%
9,3%
9,4%
6,5 mm
18 - 25 mbar
100%
Butane
18 - 25 mbar
8,0%
9,3%
7,0 mm
3B/P
18 - 25 mbar
7,8%
9,3%
4,0 mm
201
Natural Gas
101 18 - 25 mbar
Low
102 18 - 25 mbar
(G25)
18 - 25 mbar
18 - 25 mbar
61
62
100%
Butane
18 - 25 mbar
7,8%
3B/P
18 - 25 mbar
8,2%
9,3%
4,8 mm
4,6 mm
9,3%
4,1 mm
18 - 25 mbar
202
8,2%
8,8%
4,1 mm
9,4%
9,5%
18 - 25 mbar
8,4%
9,4%
4,1 mm
201
7,7%
9,4%
3,3 mm
18 - 25 mbar
18 - 25 mbar
7,9%
9,4%
CO2
at " MAX " rpm
± 0,2%
11,6%
11,6%
100%
Butane
9,5%
9,5%
11,1%
11,1%
10,4%
10,4%
3B/P
9,3%
9,3%
9,4%
9,4%
CO2
at " MAX " rpm
± 0,2%
9.7%
8,8%
3B/P
8,2%
8,8%
9,0%
10,1%
10,1%
9,6%
100%
Butane
7,8%
8,6%
7,8%
8,7%
CO2
at " Min " rpm
- 0,2% / + 0,5%
Hot Air Burner - Bottom Side (only at 201-202)
(valid since March, 2006), entry in " red " = & gt; new
Hot Air Burner - Top Side
Input gas flow Adjustment of
pressure
CO2 - Screw
8,0%
CO2
at " Min " rpm
- 0,2% / + 0,5%
9,4%
CO2
at " MAX " rpm
± 0,2%
3,9 mm
3,4 mm
18 - 25 mbar
18 - 25 mbar
61
62
Input gas flow Adjustment of
pressure
CO2 - Screw
SCC - CM
Natural Gas
101 18 - 25 mbar
High
102 18 - 25 mbar
(G20)
Type of gas
Steam Burner
Values for burner adjustments of gas units SCC / CM
S
C
M
S
C
M
Changing Gas blower speed (MAX, Start, MIN rpm): CM gas from 04-2004
(as from Software C-06-03):
This setting shall ONLY be done by specially trained and
RATIONAL approved technicians.
Note:
A)
Open cabinet door
B)
Select any mode
C)
Open control panel
on
1
2
3
4
Set DIP switch 1 on PCB to „ON“ position
D)
E)
Activate „Settings“ by pressing core temperature key; display
changes to „SE1“
F)
SE
With timer dial select: „SE“ = Settings
With timer dial select: SE9
G)
Activate position SE9 „blower motor steam MIN“ rpm with timer
key
Timer display shows stored value from EEPROM, i.e. 6250
6250
While pressing timer key blower speed can be adjusted with timer
dial by + / -10%
Note: Adjust steps in increments of 60rpm only!
Changed rpm will be shown in timer display.
Confirm new rpm setting with core temperature key
(keep timer key pressed)
Release timer key
H)
I)
J)
K)
Repeat steps F) - J) at SE10 „blower motor steam Start“ rpm
and at SE11 „blower motor steam MAX“ rpm“
Adjust steps in increments of 60rpm only!
L)
Repeat steps F) - J) at
SE12 „blower motor hot air, top MIN“ rpm,
SE13 „blower motor hot air, top Start“ rpm, and
SE14 „blower motor hot air, top MAX“ rpm.
Adjust steps in increments of 60rpm only!
M)
CM 201 and 202: Repeat steps F) - J) at
SE15 „blower motor hot air, bottom MIN“ rpm,
SE16 „blower motor hot air, bottom Start“ rpm, and
SE17 „blower motor hot air, bottom MAX“ rpm.
Adjust steps in increments of 60rpm only!
N)
De-activate selected package by pressing core temperature key;
O)
To exit service program set DIP switch 1 to „OFF“ position
on
1
2
3
4
P)
To store the new blower speed setting the unit must be switched
OFF and ON again.
Q)
Perform flue gas analysis in function test at F21, F24, F27
as well as the check of CO2 values at F19, F22, F25
-34-
SCC Control Panel
Notes:
S
S
C
C
-35-
Up to Software version SCC 01-07-12 only!
SelfCooking Control
Mode - Level 1
S
SelfCooking Control
Mode - Level 3
SelfCooking Control
Mode - Level 2
S
C
C
1
1
2
2
3
3
4
Universal
roasting
Roasting with
crackling
Soft
roasting
Soft
cooking
Overnight
roasting
Overnight
cooking
4
1
2
Overnight
roasting
Low
High
rare
well
done
3
4
preheat
Back to previous level
help guide line for selected setting
CleanJet, HACCP, Delta T, E1/2
Start time, CDS, Descaling, Settings
Selection of core temperature
Store selected setting
Notes:
-36-
Searing
Up to Software version SCC 01-07-12 only!
Combi Steamer Mode
Functions
Settings
S
1
1
200°C
3
Duration
4
10:24
HACCP
CleanJet
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
2
1
2
2
Start time
3
am/pm
24 h
08/22/03
h:m
m:s
°C / °F
22.08.03
3
CDS
english
4
Prog
4
Settings
Setting of : time, Date,
time format, °C/°F etc.
Setting of Humidity
Setting of cabinet
temperature
Delta -T cooking
1/2 Energy
Setting of time
HACCP HACCP Protokol
Setting of
core temperature
am/pm
24 h
Setting of time format
h:m
m:s
Setting of time laps
22.08.03
08/22/03
Setting of date format
°C / °F
Setting of °C/°F
Telephone Chef-Line
Moistening
english
Service
Setting of
fan speed
Prog
Setting of language
default 12345, SU: ttreu
Setting of buzzer sound
Setting of display intensity
Cool Down
Setting of CleanJet prompting
(only active when frame is red)
Service
1
2
Service Info
1
2
Descaling
3
Typ
3
Info
4
4
Typ
empty steam generator
(Door must be open!)
Typ
Info
Display Software version
No: E11SE0503200.........
Service Info: Display of
pending service faults
SW: SCC - 01 - 07 - 08
Mod: SCC_101
English
humidity emergency control active
humidity emergency control was active since last switch ON
(will not be displayed when in „dry heat mode“)
Download of service data to stick.Set DIP-switch 1 to “on” (=activation of diagnostic program).
Afterwards touch function key and then service key.
-37-
S
C
C
This display since Software version SCC 02-01-01 only!
SelfCooking Control
Mode - Level 1
S
SelfCooking Control
Mode - Level 2
SelfCooking Control
Mode - Level 3
S
C
C
1
1
2
3
4
1
braise
2
roast with
crackling
gentle
roasting
overnight
roasting
gentle
cooking
overnight
roasting
2
3
13:45
roast
3
4
4
13:45
medium
62°C
close
door
Large roast
Potato product
Pan fries
Egg dishes/Desserts
Poultry
Bakery products
Fish
Finishing
Side dishes
Help: guide line for selected setting;
practical hints for product to be used
in the respective SCC cooking process
Back to previous level
CleanJet, HACCP, Delta T, E1/2
Start time, CDS, Descaling, Settings
Store selected setting
Selection of core temperature
Searing
Notes:
-38-
This display since Software version SCC 02-01-01 only!
Combi Steamer Mode
Functions
Settings
S
1
1
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
2
200°C
3
Duration
4
1
CleanJet
am/pm
10:24
2
start time
3
2
24 h
10/22/06
h:m
m:s
°C / °F
22.10.06
IP
3
english
4
Setting of Humidity
4
settings
CleanJet CleanJet programs
am/pm
24 h
Setting of time format
h:m
m:s
Setting of time laps
08/22/03
Setting of cabinet
temperature
Function level
Setting of time
Delta -T cooking
22.08.03
Setting of date format
Setting of
core temperature
1/2 Energy
°C /
Setting of °C/°F
Setting of fan speed
(lowest level=intermittent)
Service key
(after setting dip switch #1)
Service
2
3
Service Info
1
3
CDS
4
4
Typ
empty steam generator
(Door must be open!)
Typ
Info
Display Software version
buzzer,
Setting of buzzer sound
Setting of display intensity
Typ
2
Descaling
Setting of language
reset to factory setting
english, °C, buzzer perm.,
Data download (upload):
Customer programs
HACCP
Service data
Cool Down
1
english
Telephone Chef-Line
delete all programs, program lock, buzzer setting,
time setting
Moistening
°F
No: E11SE0503200.........
Service Info: Display of
pending service faults
SW: SCC - 01 - 07 - 08
CDS
Scale level of steam gen.
Mod: SCC_101
English
humidity emergency control active
humidity emergency control was active since last switch ON
(will not be displayed when in „dry heat mode“)
Download of service data to stick.Set DIP-switch 1 to “on” (=activation of diagnostic program).
Afterwards touch function key and then service key.
-39-
S
C
C
Prog
S
select program name with central dial
S
C
C
1
2
3
4
Clean manual
new
level
control
copy
change
new
give program name (blank - between _ and @
copy
existing SCC process or program can be
copied and get an index number, i.e. 1; name
can be edited and changed;
change
Change parameter and / or cooking mode of
program in a non-active program;
delete
confirm change by:
delete
selected program flashes; confirm delete by
pressing again
1. Give program name
2. Store
3. select mode, temperature, time (in minutes and
seconds) or core temperature,
4. Second program with identical mode and
temperature, but different time can be stored
and selected alternating after pre-heating;
level
control
rinse
without tabs
CleanJet
rinse with water only; cabinet will be dried out;
rinse
rinse with 1 rinse tab for cleaning after steaming
rinse with 1 cleaner tab for cleaning in between
cooking cycles; no drying of cabinet;
1
rinse
without tabs
rinse
interim
cleaning
2
interim
cleaning
light
light
medium
strong
3
4
CleanJet
Cleaning of light soiling with drying of cabinet
medium
Cleaning of medium soiling with drying of cabinet
strong
Cleaning of strong soiling with drying of cabinet
Note:
Reduce number of detergent tabs when
too much foam is visible;
Check direction of water jet inside cabinet
when timer is counting up;
-40-
Notes:
S
S
C
C
-41-
SCC Electric from 04-2004
B1
F4
M3
S
S4
S
C
C
S2
B5
P1
F3
M1
B4
M4
S11
Y1
B2
Y3
Y2
M6
M7
B1
B2
B4
B5
B6-B11
F3
F4
Y1
Y2
Y3
M1
M3
M4
M6
M7
S2
S4
S11
S12
P1
S12
Thermocouple interior cabinet
Thermocouple quenching
Thermocouple humidity
Thermocouple steam generator (preheat, 180°C (356°F) max)
Thermocouples core temperature
Safety thermostat steam generator 160°C (320°F)
Safety thermostat interior cabinet 360°C (680°F)
Solenoid valve filling
Solenoid valve quenching
Solenoid valve moistening
Fan motor bottom
Humidity flap motor
SC-pump
CleanJet pump
Motor drain valve / ball valve
Level electrode
Micro switch humidity motor
CDS sensor
Micro switch drain valve
Pressure sensor humidity
SCC 201/202 only:
M2
Fan motor top with jumper (floor units only)
-42-
B6
Notes:
S
S
C
C
-43-
SCC Operator pcb (42.00.002)
S
X7 1
S
C
C
A2 SCC pcb
X2
X6
X4 X3
1
Level electrode
X11
1
200 - 240V input to I/0 Switch
Buzzer
X12
X 12
X 11
X5
X7
X8
X8 1
Humidity flap motor / Micro switch
Add on X1
Add on X2
P1 pressure sensor
B6-11 thermocouples
core temperature
B1 thermocouple interior cabinet
B2 thermocouple quenching
B4 thermocouple humidity
B5 thermocouple steam generator
Add on X3
Add on X4
Add on X5
Add on X6
A3 Add On pcb
X1
1
Add on X50 External EEPROM
X 50
Add on X51 BUS interface
and power supply for cpu from I/O pcb
Add on X52
Add on X53
Add on X54
Add on X09
ON
3V
LED
1 2 3
X 09
X 51
X 53
X 54
X2
Note:
X 52
RS 232
X10
Power suply for display 2,5 - 0 - 2,5V
(X10 indicated as X1 on pcb layout)
X2
Free
1
Battery
RS232 interface
USB interface (only until November 2005)
USB interface
Central dial
Counting sequence
X 10
1
LED code: SCC PCB
Green LED on - ok;
Red LED blinks 1x during re-booting when switching on - ok
Green LED - off: Bus cable defective; CPU defective; I/O pcb or transformer defective
Red LED on: CPU defective
Red LED doesn‘t blink during re-booting when switching on - CPU defective
-44-
Measuring points I/O PCB SCC (40.00.049)
Wires of pcb edge connectors are pointing to component side of pcb!
Motor drain valve Micro switch drain valve
12 V DC SSR
SSR puls (USA version)
S
SSR2: BSSR2: ASSR1: BSSR1: A+ 12V
X 21.1 2A T
2A T
12 V DC
+
12 V DC
230 V
16 V DC
_
M
S12
M7
12 V DC
S3
X 20.1
X 27.1
2
A1
X 19.1
A2
T1
Y1
N
X 13.1
A2
A2
A1
12 V DC
A1
230 V
H1
Y2
Y3
OUT
Cabinet light
CDS sensor
GND
Y2
230 V
X 15.1
IN
CDS-HALL
Y3
230 V
X 17.1
M4
4
CleanJet pump
230 V
LED 2
X 14.1
11,5 V
AC
M
~
3
SC pump
X 18.1
Y1
230 V
11,5 V AC
2
Y1 filling
Y2 quenching
Y3 moistening
NLED 1
11,5V - 12V
from Transformer
1
Energy optimising
Sicotronic
12 V AC
Door contact
ON
230V K1:L1
input F2: N
X 23.1
S
C
C
X 26.1
1
X 25.1
UltraventVent .
X 24.1
X6.1
M6
M
~
X 16.1
BUS
Counting sequence
BUS
all DIP must be OFF
1: Ultravent connection used for Ultravent without Bus connection only!
2: Energy optimizing plug with link on 5-6 used only on I/O pcb with 6 relais card!
Please refer to Technical Info 16-2005
Note:
LED code: I/O PCB
Green LED on - ok;
Yellow LED blinks during re-booting but is off during operation - ok
Yellow LED blinks always: Set DIP switches to OFF position; Bus cable defective;
Green LED off: I/O pcb defective; transformer defective
-45-
Motor for SCC / CM
S
S
C
C
LED
Jumper
Jumper 40.01.581 is used on floor model 201 and 202 for top position motor only!
Jumper is not used on models 61 - 102 with one motor only! (Service 34 will be shown!)
LED code fan motor SCC and CM from 04/2004
Reason
Remedy
1x
Motor doesn’t start, no changing
signal from hallsensor
Check for motor blockage or change motor.
2x
Voltage too low on motor pcb
Check supply voltage or
change motor.
3x
Voltage too high on motor pcb
Check supply voltage or
change motor.
4x
rpm measurement defective
Change motor.
5x
Motor pcb temperature & gt; 105°C
Check cooling system (cooling fan, air
intake filter), otherwise change motor
6x
Supply voltage & lt; 80V
Check power supply
(F1-F2)
7x
Motor pcb defective
Change motor.
8x
Motor pcb defective
Change motor.
-46-
Notes:
S
S
C
C
-47-
Remark
-48-
Additional functions possible:
Quenching (set to 70°C/158°F)
9
6
Adding of Hot Air from 70°C (158°F)
possible, if 70% humidity reached
Timer starts after successful preheating Logic on PCB
5
8
Preheat steam generator,
if B5 is below 85°C (185°F);
SSR active:
12VDC X24:(1-2)+(5-6)
SSR not active: 0VDC X24:(1-2)+(5-6)
Gas unit:
Bus signal
& gt; 2VAC = & gt; no water
~ 0VAC = & gt; water
Blinking dot on timer display
Cabinet sensor B1
SSR active:
12VDC X24:(7-8)+(3-4)
SSR not active: 0VDC X24:(7-8)+(3-4) Decision of Hot Air supply by
PCB logic
Gas unit:
Bus signal
B2 above set Temp.: Y2 active
Thermocouple B2
Y2 act.:
230VAC, X19:(2-5)
B2 below set Temp.: Y2 not active
Y2 not act.: 0VAC, X19:(2-5)
4 Fan speeds (Standard = Level 4), pulsed fan wheel,
½ Energy, HACCP output, ∆T
Pressure sensor P1
Thermocouple B4
rpm motor via BUS
Check water level inside steam
generator
4
Steam production up to saturation in
cabinet
SSR active:
12VDC X24:(1-2)+(5-6)
Thermocouple B5 inside SSR not active: 0VDC X24:(1-2)+(5-6) Heating off,
Steam Generator
if B5 & gt; 180°C (356°F)
Gas unit:
Bus signal
Close cabinet door
3
7
Level electrode S2 inside Steam Generator
Select time or core temperature
2
Solenoid Y1 energizes when
no water, 230VAC, X19:(1-4)
X12:(1-4)
X12:(1-4)
Reed switch S3
Select Wet heat
(Temp 98-103°C (208-218°F))
1
12VDC X27:(1-2)
0VDC X27:(1-2)
Note:
Steam heating only active when humidity flap (S4) is in closed position!
Door open:
Door closed:
Responsible sensor
Signal
S
C
C
Function step
Mode: Wet heat (98-103°C (208-218°F),
set temperature)
SCC Units: Sequence of Events
S
-49Thermocouple B2
4 Fan speeds (Standard = Level 4), pulsed fan wheel,
½ Energy, HACCP output, ∆T
Quenching (set to 70°C/158°F)
Additional functions possible:
8
9
SSR active:
12VDC X24:(7-8)+(3-4)
SSR not active: 0VDC X24:(7-8)+(3-4)
Gas unit:
Bus signal
B2 above set Temp.: Y2 active
B2 below set Temp.: Y2 not active
Cabinet sensor B1
Adding of Hot Air from 93°C (200°F)
possible (only 50%)
7
SSR active:
12VDC X24:(1-2)+(5-6)
SSR not active: 0VDC X24:(1-2)+(5-6)
Gas unit:
Bus signal
Cabinet sensor B1
Steam supply until set temperature inside cabinet is reached
Y2 act.:
230VAC, X19:(2-5)
Y2 not act.: 0VAC, X19:(2-5)
Decision of Hot Air supply by
PCB logic
Blinking dot on timer display
Timer starts after successful preheating Logic on PCB
6
Solenoid Y1 energizes when no
water, 230VAC, X19:(1-4)
Thermocouple B5 inside SSR active:
12VDC X24:(1-2)+(5-6) Heating off,
Steam Generator
SSR not active: 0VDC X24:(1-2)+(5-6) if B5 & gt; 180°C (356°F)
Gas unit:
Bus signal
& gt; 2VAC = & gt; no water
~ 0VAC = & gt; water
12VDC X27:(1-2)
0VDC X27:(1-2)
Preheat steam generator,
if B5 is below 85°C (185°F);
X12:(1-4)
X12:(1-4)
Door open:
Door closed:
5
Reed switch S3
4
Close cabinet door
3
Remark
Level electrode S2 inside Steam Generator
Select time or core temperature
2
Signal
Note:
Steam heating only active when humidity flap (S4) is in closed position!
Below 98°C fan at lowest speed when no energy required for longer than 2 minutes.
Responsible sensor
Check water level inside steam
generator
Select Wet heat
(Temp 30-97°C (85-207°F)
1
Function step
Mode: Low temperature steam;
(30-97°C (85-207°F), set temperature)
SCC Units: Sequence of Events
S
S
C
C
Signal
Remark
-50-
Preheat steam generator,
if B5 is below 85°C (185°F);
Quenching (set to 70°C/158°F)
9
Additional functions possible:
Adding of Hot Air if 85% humidity
reached
8
7
6
SSR active:
12VDC X24:(7-8)+(3-4)
SSR not active: 0VDC X24:(7-8)+(3-4)
Gas unit:
Bus signal
B2 above set Temp.: Y2 active
B2 below set Temp.: Y2 not active
SSR active:
12VDC X24:(1-2)+(5-6)
SSR not active: 0VDC X24:(1-2)+(5-6)
Gas unit:
Bus signal
& gt; 2VAC = & gt; no water
~ 0VAC = & gt; water
4 Fan speeds (Standard = Level 4), pulsed fan wheel,
½ Energy, HACCP output, ∆T
Thermocouple B2
Cabinet sensor B1
Timer starts after successful preheating Logic on PCB
Pressure sensor P1
Thermocouple B4
Steam production up to saturation in
rpm motor via BUS
cabinet
Check water level inside steam
generator
4
5
Thermocouple B5 inside SSR active:
12VDC X24:(1-2)+(5-6) Heating off,
Steam Generator
SSR not active: 0VDC X24:(1-2)+(5-6) if B5 & gt; 180°C (356°F)
Gas unit:
Bus signal
Close cabinet door
3
Y2 act.:
230VAC, X19:(2-5)
Y2 not act.: 0VAC, X19:(2-5)
Decision of Hot Air supply by
PCB logic
Blinking dot on timer display
Solenoid Y1 energizes when no
water, 230VAC, X19:(1-4)
X12:(1-4)
X12:(1-4)
Level electrode S2 inside Steam Generator
Select time or core temperature
2
12VDC X27:(1-2)
0VDC X27:(1-2)
Door open:
Door closed:
Reed switch S3
Select Wet heat
(Temp 104-130°C (219-266°F))
1
Note:
Steam heating only active when humidity flap (S4) is in closed position!
Responsible sensor
S
C
C
Function step
Mode: Forced Steam104-130°C
(219-266°F), set temperature)
SCC Units: Sequence of Events
S
-51-
Close cabinet door
Check water level inside steam genera- Level electrode S2 inside Steam Generator
tor
3
4
& gt; 2VAC = & gt; no water
~ 0VAC = & gt; water
12VDC X27:(1-2)
0VDC X27:(1-2)
9
Additional functions possible:
Quenching (set to 70°C/158°F)
4 Fan speeds (Standard = Level 4), pulsed fan wheel,
½ Energy, HACCP output, ∆T, manual moistening
B2 above set Temp.: Y2 active
B2 below set Temp.: Y2 not active
SSR active:
12VDC X24:(1-2)+(5-6)
SSR not active: 0VDC X24:(1-2)+(5-6)
Gas unit:
Bus signal
Adding of steam up to set steam satura- Pressure sensor P1
Thermocouple B4
tion
rpm motor via BUS
8
Thermocouple B2
SSR active:
12VDC X24:(7-8)+(3-4)
SSR not active: 0VDC X24:(7-8)+(3-4)
Gas unit:
Bus signal
Timer starts after successful preheating Logic on PCB
Heat up cabinet with Hot Air until set
Cabinet sensor B1
temperature.
Priority Hot Air
7
Remark
Solenoid Y1 energizes when
no water, 230VAC, X19:(1-4)
Y2 act.:
230VAC, X19:(2-5)
Y2 not act.: 0VAC, X19:(2-5)
Blinking dot on timer display
Thermocouple B5 inside SSR active:
12VDC X24:(1-2)+(5-6)
Steam Generator
SSR not active: 0VDC X24:(1-2)+(5-6) Heating off,
if B5 & gt; 180°C (356°F)
Gas unit:
Bus signal
X12:(1-4)
X12:(1-4)
Door open:
Door closed:
6
Preheat steam generator,
if B5 is below 85°C (185°F);
Select time or core temperature
2
Reed switch S3
Select Wet and Dry heat
(Temp 141-300°C (286-572°F))
5
Signal
Note:
Steam heating only active when humidity flap (S4) is in closed position!
Responsible sensor
1
Function step
Mode: Combi Steam 141-300°C
(286-572°F), set temp.
SCC Units: Sequence of Events
S
S
C
C
Signal
Remark
Select time or core temperature
Close cabinet door
Check water level inside steam genera- Level electrode S2 inside Steam Generator
tor
2
3
4
X12:(1-4)
X12:(1-4)
Door open:
Door closed:
& gt; 2VAC = & gt; no water
~ 0VAC = & gt; water
12VDC X27:(1-2)
0VDC X27:(1-2)
Solenoid Y1 energizes when
no water, 230VAC, X19:(1-4)
-52-
Blinking dot on timer display
9
8
7
Additional functions possible:
SSR active:
12VDC X24:(7-8)+(3-4)
SSR not active: 0VDC X24:(7-8)+(3-4)
Gas unit:
Bus signal
Thermocouple B2
B2 above set Temp.: Y2 active
Y2 act.:
230VAC, X19:(2-5)
Y2 not act.: 0VAC, X19:(2-5)
B2 below set Temp.: Y2 not active
4 Fan speeds (Standard = Level 4), pulsed fan wheel,
½ Energy, HACCP output, ∆T, manual moistening
Cabinet sensor B1
Hot air supply up to set temperature
Electric: 8 sec on / off
Gas:
20 sec on / off
Quenching (set to 70°C/158°F)
SSR active:
12VDC X24:(1-2)+(5-6)
SSR not active: 0VDC X24:(1-2)+(5-6)
Gas unit:
Bus signal
Pressure sensor P1
Thermocouple B4
rpm motor via BUS
Steam supply up to set humidity
Electric: 8sec on / off
Gas:
20 sec on / off
NOTE: For initial heating of cabinet = & gt; alternately energy supply of Steam and Hot Air (Electric: 8 seconds each; Gas:20 seconds each)
Timer starts after successful preheating Logic on PCB
6
Thermocouple B5 inside SSR active:
12VDC X24:(1-2)+(5-6)
Steam Generator
SSR not active: 0VDC X24:(1-2)+(5-6) Heating off,
if B5 & gt; 180°C (356°F)
Gas unit:
Bus signal
Preheat steam generator,
if B5 is below 85°C (185°F);
5
Reed switch S3
Select Wet and Dry heat
(Temp. 30-140°C, 85-284°F)
1
Note:
Steam heating only active when humidity flap (S4) is in closed position!
Below 98°C fan at lowest speed when no energy required for longer than 2 minutes.
Responsible sensor
S
C
C
Function step
Mode: Finishing
(30°-140°C (85-284°F), set Temp.
SCC Units: Sequence of Events
S
-53-
Logic on PCB
Cabinet sensor B1
Thermocouple B2
Select time or core temperature
Close cabinet door
Timer starts counting down
Heat up cabinet with Hot Air until set
temperature
Quenching (set to 90°C/158°F)
2
3
4
5
6
B2 above set Temp.: Y2 active
B2 below set Temp.: Y2 not active
SSR active: 12VDC X24:(7-8)+(3-4)
SSR not active: 0VDC X24:(7-8)+(3-4)
Door open: 12VDC X27:(1-2)
Door closed: 0VDC X27:(1-2)
Remark
Y2 act.: 230VAC, X19:(2-5)
Y2 not act.: 0VAC, X19:(2-5)
Blinking dot on timer display
Humidity control permanently checks the humidity coming from the product.
If needed the humidity flap is being opened in order to reduce the actual humidity
to the set value.
4 Fan speeds (Standard = Level 4), pulsed fan wheel,
½ Energy, HACCP output, ∆T, manual moistening
Reed switch S3
Select Dry heat
Temp. 30-300°C (86-572°F)
Additional functions possible:
Signal
Note:
Below 98°C fan at lowest speed when no energy required for longer than 2 minutes.
Responsible sensor
1
Function step
Mode: Dry heat 30°-300°C
(86-572°F), set Temp.
SCC Electric: Sequence of Events
S
S
C
C
Service level SCC
A)
X7
S
X8
A2 SCC pcb
S
C
C
X 12
B)
Switch on unit
Set DIP 1 on operator PCB to „“ON““ position
on
1
2
3
4
X 11
X5
X2
X6
X4 X3
C)
Press service key
D)
A3 Add On pcb
On the displays the following available
Service - modules will be shown
X1
X 50
Battery
Window 1
ON
3V
LED
1 2 3
Window 2
X 09
X 51
X 53
X 54
X2
X 52
RS 232
Window 3
X 10
Window 4
E)
2
3
4
Diagnostic
Running Times
Basic Settings
Function Test
Activate selected service module by push on display or push
on central dial
Deactivate selected service module
by pushing on “return“ symbol
F)
G)
1
on
1
2
3
4
Set DIP 1 on operator PCB to “OFF“ position
to deactivate Service level
Starting with software version 01-07-02 gas related
information is not shown on electric units!
Notes:
-54-
Notes:
S
S
C
C
-55-
SCC Diagnostic Mode overview
1
DIAGNOSTIC
S
Diagnostic
2
1 - Cabinet B1
S
C
C
2 - Quenching B2
3
3 - Not used
Running Times
4
Basic Settings
Function Test
4 - Humidity B4
5 - Steam Generator B5
1
6-11 - Core Temp B6-11
12 - Temperature
2
13 - Level Electrode S2
3
14 - Door Contact S3
1 - Diagnostic
4
Cabinet
B1
130°C
act
Reset
15 - Clima
16 - Clima Status
17 - Clima Motor
18 - Hot Air
1
19 - Steam
2
20 - SC Automatic
3
21 - Volume
4
22 - M6 CleanJet pump
Y2 Quenching solenoid
23 - M7 Drain valve
S12 Micro switch
24 - Service Error History
25 - Gas Error History
-56-
160°C
32 min
345°C
max
SCC Diagnostic Mode
1
2
3
1
1 - DIAGNOSTIC
2
Cabinet B1
130°C
act
Reset
345°C
max“
3
1
2 - DIAGNOSTIC
2
Quenching B2
70°C
act
95°C
max“
Reset
4
4
- Temp. range: -30 - 340°C
(-22 - 644°F)
- 900°C (655°C until SW version
01-07-08) broken thermocouple
or loose plug
- to reset max value press RESET
- Temp. range: -30 - 340°C (-22
- 644°F)
- 900°C (655°C until SW version
01-07-08) broken thermocouple or
loose plug
- to reset max value press RESET
1
5 - DIAGNOSTIC
2
Humidity B4
2
Steam Generator B5
Reset
345°C
max“
3
104°C
act
Reset
115°C
max“
- Temp. range: -30 - 340°C
(-22 - 644°F)
- 900°C (655°C until SW version
01-07-08) broken thermocouple or
loose plug
- to reset max value press RESET
Reset
900°C
2
3
6 - 11 - DIAGNOSTIC
Core Temp B6 - B11
130°C
act
Reset
305°C
max“
4
4
4
900°C
S
B3 not used. No function
1
4 - DIAGNOSTIC
130°C
act
3
Not used
B3
4
1
3
3 - DIAGNOSTIC
- Temp. range: -30 - 340°C (-22
- Temp. range: -30 - 340°C (-22
- 644°F)
- 644°F)
- 900°C (655°C until SW version
- 900°C (655°C until SW version
01-07-08) broken thermocouple
01-07-08) broken thermocouple or
or loose plug
loose plug
- to reset max value press RESET
- to reset max value press RESET
1
12 - DIAGNOSTIC
1
13 - DIAGNOSTIC
1
14 - DIAGNOSTIC
2
Temperature PCB
2
Level Electrode S2
2
Door Contact
S3
3
130°C
act
Reset
345°C
max“
4
- Temp. range: -30 - 85°C (-22 185°F)
- to reset max value press RESET
(keep pressed until value is
re-seted)
- above 75°C (167°F) warning
on window #4 = & gt; clean air filter
- above 85°C (185°F) = & gt; Service 29
3
S2
Y1
1-0
0-1
3
1-0
4
4
S2 = 1 = & gt; Water level reached
S2 = 0 = & gt; Water level too low
Y1 = 0 = & gt; Filling solenoid not active
Y1 = 1 = & gt; Filling solenoid active
-57-
1 - door closed
0 - door open
S
C
C
SCC Diagnostic Mode
1
1
1
15 - DIAGNOSTIC
2
S
S
C
C
3
2
Clima
P1 - B4 - RPM
Default
0,48V
16 - DIAGNOSTIC
out
2,24V
4
B4
85%
rpm
145°C
1850
Default: 0,4-0,55V
At standard speed:
Out ca. 1,3 - 1,6V Combi 200°C
(392°F)
Out ca. 1,5 - 1,9V Steam 100°C
(212°F)
Out ca. 2.5 - 3,0V Hot air 60°C
(140°F)
Cal speed1
xxxrpm
4
Dry
xxxx
Error
-------Wet
xxxx
Combi
xxxx
0%
50%
100%
1-0
S4
0-1
No steam production,
when S4 is „0“ = & gt; open!
3
0%
50%
20 - DIAGNOSTIC
2
Steam
100%
3
4
4
4
M3
19 - DIAGNOSTIC
2
Hot Air
4
Clima Motor
1
18 - DIAGNOSTIC
2
3
- Display of calibration values relative to the different motor speeds
and unit size;
- Normal values between
72000-110000
1
1
3
2
Clima Status
3
17 - DIAGNOSTIC
SC-Automatic
53min
Test
45sec
60min
Window 3:
- 53min since last SC -automatic
- Pressing Test = & gt; time will be set
to set time plus 1 minute
Window 4:
- 45sec: Preset SC-duration (20-90sec)
- 60min: Preset SC-time (20-90min)
1
1
1
22 - DIAGNOSTIC
21 - DIAGNOSTIC
2
3
4
2
2
Volume
Calc
check
3,6l
Fill
3,2l
Norm
4,2l
Window 3: Release volume
Window 4, left side:
Filling volume during last SC-Automatic. As of SW version 01-07-04
the filling progress can be observed.
Window 4, right side: nominal filling
volume with a clean steam tank
M6 CleanJet Pump
Y2 Quenching solenoid
3
M6
0-1
Y2
0-1
4
As of SW Version 01-07-04
service mode can be selected
while CleanJet mode is active.
-58-
23 - DIAGNOSTIC
3
4
M7 Drain valve motor
S12 micro switch
M7
0-1
S12
1-0
As of SW Version 01-07-04
service mode can be selected
while CleanJet mode is active.
SCC Diagnostic Mode
1
2
3
24 - DIAGNOSTIC
Service error history
i.e. (1) Service 10
1
2
3
4
4
25 - DIAGNOSTIC
Gas error history
S
Gas 1
0: 09:10.05 9:17 32
- since software version 01-07-09
- since software version 01-07-09
Indication of the last 10 stored
service error messages
Indication of the last 16 stored ignition box error messages including
date and time.
0= ignition box top
1= ignition box bottom
(see Service error message list
page61-62)
Indication of ignition box error messages (1-32 is shown to the operator as „Reset“):
1
Hot air or Steam no gas, gas valve or electrode defective
14
Hot air
gas valve controll, change ignition box
19
Hot air
no flame because flame current is too low
check burner setting, flame current, ignition cable and plug
20
Hot air
wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness
of gas blower
22
Hot air
no flame after 5 ignition sequences
no gas, gas valve or electrode defective
24
Steam
gas valve controll, change ignition box
29
Steam
no flame because flame current is too low
check burner setting, flame current, ignition cable and plug
30
Steam
wrong or no rpm signal from gas blower
check gas blower, power supply gas blower and control harness
of gas blower
32
Steam
no flame after 5 ignition sequences
no gas, gas valve or electrode defective
Possible failure in case of „Service 32“
33, 36
Change ignition box
35
Check frequency of main
39
Hot air
Check burner setting, ignition electrode and distance,
and flame current
40
Hot air
Check ignition cable
42
Steam
Check burner setting, ignition electrode and distance,
and flame current
43
Steam
Check ignition cable
Is shown on display „Change polarity“
34
Change polarity of mains
All other numbers (2-13, 15-18, 21, 23, 25-28, 31): change ignition box
Notes: Starting with Software version 01-07-09 the entire information of the service level can
be downloaded to memory stick when DIP switch 1 is set to „1“.
-59-
S
C
C
SCC Running Times overview
1
Running Times
S
S
C
C
Diagnostic
2
1 - S3 Door openings
3
2 - S12 Ball valve openings
4
3 - Y1 Valve filling
Running Times
Basic Settings
Function Test
4 - Y2 Valve quenching
5 - Y3 valve moistening
1
6 - M4 SC pump
2
7 - M6 Cleaning pump
3
8 - M7 Ball valve
4
9 - Steam heating time
10 - Hot air heating time
11 - Steam mode
12 - Hot air mode
13 - Combi Steam mode
14 - Vario steam mode
15 - Finishing mode
16.1 - 7 - Cleaning program‘s
17 - Cool down
18 - Total running time unit
19 - Emergency Controller
-60-
1 - Running Times
S3 Door Openings
219
Reset
SCC Running Times
1
2
2
2
3
3
120min
238
835
Reset
Y1 Valve filling
S12 Ball valve openings
S3 Door openings
3
3 - Running Times
2 - Running Times
1 - Running Times
4
1
1
4
Reset
4
Indication in minutes
Reset possible
Quantity counter
Reset possible
Quantity counter
Reset possible
Reset
1
4 - Running Times
1
5 - Running Times
1
6 - Running Times
2
Y2 Valve quenching
2
Y3 valve moistening
2
M4 SC pump
3
715min
3
4
1460min
Reset
3
4
48min
Reset
Indication in minutes
Reset possible
Indication in minutes
Reset possible
4
Reset
Indication in minutes
Reset possible
1
7 - Running Times
1
8 - Running Times
1
9 - Running Times
2
M6 Cleaning pump
2
M7 Ball valve
2
Steam heating time
3
55min
3
4hrs
3
4
315min
Reset
Indication in minutes
Reset possible
4
Reset
Indication in minutes
Reset possible
-61-
4
Reset
Indication in complete houres
Reset possible
S
S
C
C
SCC Running Times
1
10 - Running Times
2
S
1
3
Steam mode
Reset
1
2
3
13 - Running Times
Combi Steam mode
4hrs
Indication in complete houres
Reset NOT possible
1
2
3
2
3
14 - Running Times
Vario steam mode
4hrs
16.1-6 - Running Times
Cleaning program
4hrs
1
2
3
17 - Running Times
Cool down
4hrs
2
3
1
2
3
4
15 - Running Times
Finishing mode
4hrs
Indication in complete houres
Reset NOT possible
1
2
3
18 - Running Times
Total running time unit
4hrs
4
Indication in complete houres
Reset NOT possible
Indication in complete houres
Reset NOT possible
16.1 - Rinse w/o tabs
16.2 - Rinse
16.3 - Intermediate Clean
16.4 - Light
16.5 - Medium
16.6 - Strong
1
4
4
4
Indication in complete houres
Reset NOT possible
Indication in complete houres
Reset NOT possible
Indication in complete houres
Reset NOT possible
1
4hrs
4
4
4
4
Hot air mode
4hrs
Indication in complete houres
Reset possible
12 - Running Times
3
3
4hrs
4
1
2
2
Hot air heating time
S
C
C
11 - Running Times
19 - Running Times
Emergency Controller
1
Reset
Number of active emergency contr.
Reset possible
-62-
Indication in complete houres
Reset NOT possible
Notes:
S
S
C
C
-63-
Overview Basic Settings
NOTE: To validate changes made, switch unit OFF and ON again!
Basic Setting
S
S
C
C
1
Diagnostic
11 - Calibration
2
Running Times
1.2 Initialisation
Drain valve - humidity flap
3
Basic Settings
2 - Gas type
4
Function Test
5 - Gas blower speed Steam
1
Basic Setting
6 - Gas blower speed Hot Air top
2
Gas type
7 - Gas blower speed Hot Air bottom
3
8 - CDS Sensor
4
3 - CO2 screw setting
4 - Installation altitude
NatH - G20
9 - Volume steam generator new
10 - SC Automatic
17 - IP address
11 - SC Pump
18 - Subnet mask
12 - Show mode
19 - Gateway address
13 - Quench. Temp. Dry Heat
20 - & lt; USB & gt; IP address
14 - Quench. Temp. Moist Heat
21 - & lt; USB & gt; Server IP address
15 - Quench. Temp. OFF
22 - & lt; USB & gt; Subnet mask
16 1- Service Phone Setting
23 - Plate á la carte
(weight of plate) SW 02-01
16 2- ChefLine Phone Setting
24 - Plated banquet
(weight of plate) SW 02-01
-64-
SCC Basic Settings (switch OFF - ON after adjustment)
1
1
1 1- Basic Setting
2
3
4
Calibration
Start
4
2
B4
95°C
Step
90
P1
1,55V
RPM
1550
Error
0
4
3 - Basic Setting
Start
3B/P (G30)
Steam Hot air Top Hot air Bot.
4,3mm 2,8mm
2,9mm
Set CO2 screw
Check CO2
- Set C02 screw after changing
gas type
- Adjust screw to given length.
- After each gas modification a flue
gas analysis must be carried out
(CO and CO2 values).
Dv (t0)
8,4s
3
Dv(t1)
28,2s
F-t
19,4s
4 - Basic Setting
Installation Altitude
above sea level
-500-0, 0-499, 500-999
1000-1499,1500-1999 etc
- since software version 01-07-02
- select installation altitude with
dial icon
- after 5 sec. „Store“ icon will show
- to confirm press „store“ icon and
switch unit off and on again.
- check safe CO2 values.
6 - Basic Setting
1
7 - Basic Setting
2
Gas blower speed
Hot Air Top
2
Gas blower speed
Hot Air bottom
3
rpm
Start rpm
xxxx
3
rpm
Max rpm
xxxx
4
Min rpm
xxxx
- Adjusting speed of blower motor
hot air top (+/ -10%)
- change setting only in steps of
60 rpm each;
- modified speed will be shown next
to dial icon.
- to store new setting switch unit off
and on again;
4
- Confirm adjustment by touch on
„Store“ icon.
- Corresponding blower speeds are
automatically selected and loaded.
- Unit must be switched off and on
to store new setting!
1
2
3
4
4
1
4
3B/P - 3P- A12/13 Nat.H - Nat.L
Start
- SInce software 01-07-11
- Drain valve or flap shall be initialised after indication of Service 26,
27 or 21.
Times shown above are avarage
times.
2
S
3
Flap (F)
1
Gas type
2
Drain valve (Dv)
B1
99°C
2
3
2 - Basic Setting
3
NOTE:
- To prepare unit for calibration run,
see page 64
- When error is shown switch off
and follow Error messages for
repair. Afterwards start calibration
run once again.
1
1
1.2 - Basic Setting
1
2
3
Max rpm
xxxx
rpm
Start rpm
xxxx
Min rpm
xxxx
Max rpm
xxxx
8 - Basic Setting
CDS
4
- adjusting speed of blower motor
hot air bottom (+/ -10%)
- change setting only in steps of
60 rpm each;
- modified speed will be shown
next to dial icon.
- to store new setting switch unit
off and on again
-65-
Gas blower speed
Steam
- adjusting speed of blower motor
steam (+/ -10%)
- change setting only in steps of
60 rpm each.
- modified speed will be shown
next to dial icon.
- to store new setting switch unit
off and on again.
Start rpm
xxxx
Min rpm
xxxx
5 - Basic Setting
1000
- Value can be adjusted between
900-1150 pulses/litre
- Confirm adjustment by touch on
dial icon
S
C
C
SCC Basic Settings (switch OFF - ON after adjustment)
1
2
S
S
C
C
3
4
9 - Basic Setting
Volume Steam Generator NEW
Reset
After manual
descaling
After changing
steam generator
- since Software version 01-07-02
- Reset (press „for 5 sec.) in
window 3 activates SC-automatic
to reset the CDS indication.
- Reset (press „for 5 sec.) in
window 4 activates SC-automatic
to get the new reference volume
after steam generator change
1
2
3
Reset
11 - Basic Setting
SC Pump
CONTINUOUS
Puls
1
2
3
10 - Basic Setting
SC Automatic
45sec (20-90sec)
SC Pump duration
1
2
3
60min (20-120min)
Steam heating time
- Activation by touch on dial icon
- Adjust duration with dial
- Confirm adjustment by touch on
dial icon
4
1
1
4
2
3
12 - Basic Setting
Show mode
2
3
ON - OFF
4
4
- Activation by touch on dial icon
- Adjust with dial
- Confirm adjustment by touch on
dial icon
-
1
1
1
Quench. Temp. Dry Heat
90°C (20- 130°C)
194°F (68 - 266°F)
4
- Activation by touch on dial icon
- Adjust with dial
- Confirm adjustment by touch on
dial icon
13 - Basic Setting
2
3
14 - Basic Setting
Quench. Temp. Moist Heat
70°C (20- 130°C)
158°F(68 - 266°F)
2
3
15 - Basic Setting
Quench. Temp. OFF
120°C (20- 130°C)
248°F (68 - 266°F)
4
- Press dial icon
- Adjust to new temperature
- Confirm adjustment by touch on
dial icon
- Press dial icon
- Adjust to new temperature
- Confirm adjustment by touch on
dial icon
-66-
16.1 - Basic Setting
Service Phone
2
3
4
4
Setting quenching temperature
Press dial icon
Adjust to new temperature
Confirm adjustment by touch on
dial icon
08191-327_
0123456789
Delete
Store
- Change number and confirm by
pressing central dial
- „Delete“ erases last entered
number
- Confirm entry by pressing „Store“
SCC Basic Settings (switch OFF - ON after adjustment)
1
16.2 - Basic Setting
ChefLine Phone
2
08191-327_
3
0123456789
4
Delete
Store
- since SW 01-07-11
- Change number and confirm by
pressing central dial
- „Delete“ erases last entered
number
- Confirm entry by pressing „Store“
1
2
3
19 - Basic Setting
Gateway address
EDIT
1
2
3
17 - Basic Setting
IP Address
EDIT
- Press „Edit“
- Change number and confirm by
pressing central dial
- „Delete“ erases last entered
number
- Confirm entry by pressing „Store“
- Press „Edit“
- Change number and confirm by
pressing central dial
- „Delete“ erases last entered
number
- Confirm entry by pressing „Store“
1
2
3
20 - Basic Setting
& lt; USB & gt; IP Address
& lt; USB & gt; Subnet Mask
3
EDIT
4
- Press „Edit“- Change number and
confirm by pressing central dial
- „Delete“ erases last entered
number
- Confirm entry by pressing „Store“
- Press „Edit“
- Change number and confirm by
pressing central dial- „Delete“
erases last entered number
- Confirm entry by pressing „Store“
1
2
3
EDIT
21 - Basic Setting
& lt; USB & gt; Server IP Address
EDIT
4
1
22 - Basic Setting
22 - Basic Setting
2
3
EDIT
- Press „Edit“- Change number and
- Press „Edit“
confirm by pressing central dial
- Change number and confirm by
- „Delete“ erases last entered
pressing central dial
number
- „Delete“ erases last entered
- Confirm entry by pressing „Store“
number
- Confirm entry by pressing „Store“
22 - Basic Setting
2
3
Subnet mask
168.65.8.217
1
1
2
18 - Basic Setting
4
4
4
4
1
Plate á la carte
Weight of plate
700-899g
2
Plated banquet
Weight of plate
3
700-899g
4
4
- Press dial icon
- Adjust to correct plate weight
-67-
- Press dial icon
- Adjust to correct plate weight
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Overview Function test
Function Test
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1
Diagnostic
Diagnose
1 Steam (Dampf) 50%
(Gas - not used)
2
Running Times
Laufzeiten
2 Steam (Dampf) 100%
(Gas - Dampf Burner)
3
Basic Settings
Grundeinstellungen
3 Hot Air 50%
(Gas - Burner top)
4
Function Test
Funktionstest
6 Fan motor bottom
1
5 - Function Test
7 Solenoid valve fillling Y1
2
8 SC Pump M4
3
Speed 4
1800 rpm
9 Solenoid quenching Y2
4
Actual Speed
1800 rpm
4 Hot Air 100%
(Gas - Burner bottom)
5 Fan motor top
Fan Motor top
START
10 Solenoid Moistening Y3
11 Humidity flap motor M3
19 Display lights
12 CleanJet Pump M6
20 Exhaust hood
13 Drain Valve Motor M7
21 Sicotronic
14 Gas Steam Blower
15 Gas Hot Air Blower Top
16 Gas Hot Air Blower bottom
17 Buzzer T2
18 Interior Light H1
-68-
Function test
1
2
3
4
1
1 - Function Test
Steam 50%
Start
2
3
0-1
Temperature B5
103°C
4
1
2 - Function Test
Steam 100%
(Gas: see below)
Start
3
0-1
Temperature B5
2
103°C
4
3 - Function Test
Hot Air 50%
(Gas: see below)
Start
0-1
Temperature B1
185°C
- Electric units: Steam heating 50%; - Electric and gas units:
Steam heating 100%;
- Gas units: not used
- Indication gas units (window 2):
- Actual temperature of B5
„Steam Gas-Burner“
- Actual temperature of B5
Attention: Parts are not protected
against overload!
Attention: Parts are not protected
against overload!
- Electric units: Hot air heating 50%;
- Gas units: Hot air heating 100%
- Indication window 2:
Table models: „Hot Air Gas-Burner“
Floor models: „Hot Air Gas-Top Burner“
- Actual temperature of B1
Attention: Parts are not protected
against overload!
1
1
2
Hot Air 100%
(Gas: see below)
3
4
1
4 - Function Test
Start
Fan motor top
Start
185°C
2
6 - Function Test
Fan motor bottom
Start
3
3
0-1
Temperature B1
2
5 - Function Test
4
actual speed
xxxx
Speed 4
1900rpm
4
Speed 3
1600rpm
actual speed
xxxx
- Electric units: Hot air heating 100%
- Only gas floor models:
Hot air heating 100%
Indication window 2:
„Hot Air Gas-Bottom Burner“
- Actual temperature of B1
Attention: Parts are not protected
against overload!
Fan motor top:
- Select RPM with central dial
(default: second highest RPM):
- Typ 61: 500,1100,1550,1650
- Typ 62, 101, 201:
500,1250,1800,1900
- Typ 102, 202:
550,1450,2000,2200
Fan motor bottom (only floor model):
- Select RPM with central dial
(default: second highest RPM):
- Typ 201:
500,1250,1800,1900
- Typ 202:
550,1450,2000,2200
1
1
1
2
7 - Function Test
Solenoid valve fillling Y1 Start
3
2
8 - Function Test
SC Pump M4
Start
1-0
1-0
4
Start
1-0
4
4
1-0
Solenoid quenching Y2
3
3
Level electrode
2
9 - Function Test
Level electrode
1-0
- Activat. of solenoid valve fillling Y1 - Activat. of SC Pump M4
- Level electrode shows 1 =
- Level electrode shows 1 =
steam generator filled
steam generator filled
- Level electrode shows 0 =
- Level electrode shows 0 =
steam generator partial filled
steam generator partial filled
-69-
Temperature B2
36°C
- Activation of solenoid valve
quenching Y2
- Indication of actual temperature B2
(needed for testing quenching
system).
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Function test
1
2
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10 - Function Test
Solenoid moistening Y3
3
Start
2
4
4
Activation of solenoid valve
moistening Y3
1
Humidity flap motor M3
3
0-1
1
11 - Function Test
Start
CleanJet Pump M6
3
0-1
End switch S4
2
12 - Function Test
1-0
Start
0-1
4
S4 shows 1 = Flap closed
S4 shows 0 = Flap open
Activation of CleanJet Pump M6
13 - Function Test
2
Drain Valve Motor M7
Start
3
Direction 1 -2
4
End switch S12
1-0
Direction 1: Clockwise
Direction 2: Counter clockwise
1
1
14 - Function Test
CO2 measurement
2
Gas Steam Blower
Start
3
2
Gas Hot Air Blower Top
Start
3
CO2
List
FC
5,25µA
16 - Function Test
CO2 measurement
2
Gas Hot Air Blower Bottom
Min - Start - Max
rpm
xxx
Gas blower Steam:
- Reference CO2 values ONLY to
list in training manual
„valid since April, 2005“!
- CO2 adjustment with CO2 screw
on gas valve at Max rpm only.
- CO2 too high:
turn CO2 screw 2 turns clockw.,
than counter clockw. until CO2
value correct;
- CO2 too low:
- turn CO2 screw counter clockw.
until CO2 value correct;
- check CO2 at Min rpm
- CO value must be always below
300 ppm!
- Flame current should be always
above 3,00 µA, idealy 4,0-5,75 µA
4
Start
3
Min - Start - Max
4
1
15 - Function Test
CO2 measurement
CO2
List
FC
5,25µA
Min - Start - Max
rpm
xxx
Gas blower Hot Air top
- Reference CO2 values ONLY to
list in training manual
„valid since April, 2005“!
- CO2 adjustment with CO2 screw
on gas valve at Max rpm only.
- CO2 too high:
turn CO2 screw 2 turns clockw,
than counter clockw. until CO2
value correct;
- CO2 too low:
- turn CO2 screw counter clockw.
until CO2 value correct;
- check CO2 at Min rpm
- CO value must be always below
300 ppm!
- Flame current should be always
above 3,00 µA, idealy 4,0-5,75 µA
-70-
4
CO2
List
FC
5,25µA
rpm
xxx
Gas blower Hot Air bottom
- Reference CO2 values ONLY to
list in training manual
„valid since April, 2005“!
- CO2 adjustment with CO2 screw
on gas valve at Max rpm only.
- CO2 too high:
turn CO2 screw 2 turns clockw.,
than counter clockw. until CO2
value correct;
- CO2 too low:
- turn CO2 screw counter clockw.
until CO2 value correct;
- check CO2 at Min rpm
- CO value must be always below
300 ppm!
- Flame current should be always
above 3,00 µA, idealy 4,0-5,75 µA
Function test
1
1
17 - Function Test
2
Buzzer T2
3
Start
2
Interior light
3
0-1
1
18 - Function Test
Start
0-1
- Activation of buzzer T2
- Activation of interior cabinet light
2
Exhaust hood
3
0-1
1
Start
Start
4
4
20 - Function Test
Display light
3
4
1
2
19 - Function Test
21 - Function Test
2
Sicotronic
3
0-1
4
4
- Relay on pcb
- Relay on pcb
-71-
Start
- Testing of all display lights by
pushing and holding Start key.
The different lights will be activated in sequence.
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Overview Service messages
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Service 10
Service 11
Service 12
Service 13
Service 14
Service 15
Service 16
Service 17
Service 18
Service 19
Service 20
Service 21
Service 22
Service 23
Service 24
Service 25
Service 26
Service 27
Service 28
Service 29
Service 30
Service 31
Service 32
Service 33
Service 34
SC pump
CDS Sensor
CDS Sensor no signal
Steam generator
Level electrode - Water
Free
PCB with old sofware
EEPROM faulty
Free
Free
Thermocouple B1 Cabinet
Micro switch Clima Plus
Free
SSR steam
SSR hot air
CleanJet no function - Pump
Drain valve closed
Drain valve doesn‘t close
Steam generator above 180°C
PCB temperature
Humidity control
Core probe
Ignition box
Ignition, gas supply,
Bus signal
Intervall code of intermittent buzzer counted per 5 seconds
(broken thermocouple )
B1
12x per 5 seconds
B2
6x per 5 seconds
B4
5x per 5 seconds
B5
8x per 5 seconds
Core Probe
20x per 5 seconds
-72-
Service messages SCC
1
Service 10
1
2
Maintenance needed
2
-
Appears for 30 sec. after switch ON
Display can be cancelled by touch
SC-automatic didn‘t pump off
Check SC-pump
-
Maintenance needed
Appears for 30 sec. after switch ON
Display can be cancelled by touch
Water level o. k.
Level electrode is working
Too many pulses from CDS sensor
Check electrode or water leakage through check valve
1
1
Service 13
Maintenance needed
Service 14
2
- Only hot air possible
- No low water signal during last
3x5 minutes of steam production
== & gt; filled by auxilliary mode
- Check 0-1 signal from level
electrode to pcb
1
Service 16
1
Update pcb software first
Unit without function
Maintenance needed
Only hot air manual possible
-
2
2
1
(CDS sensor)
(SC Pump)
2
Service 11
Appears for 30 sec. after switch ON
Display can be cancelled by touch
Level electrode no water sensing
CDS sensor measured enough
pulses;
- Possible reason osmosis water
treatment
Service 17
Service 12
(CDS sensor w/o signal)
2
Maintenance needed
-
Appears for 30 sec. after switch ON
Display can be cancelled by touch
Level electrode o.k.
Check CDS sensor for blockage
(no signal)
1
Service 15
2
Not activated
1
(Eeprom not initializised)
Service 18
2
Unit without function
- Appears for 30 sec. after switch ON
- Only active with pcb-SW version
01-07-09 and eeprom version later
than 01-07-09 01-07-09
(Data protection Eeprom)
- Only active with pcb-SW version
01-07-09
- Data on EEPROM faulty
- New original eeprom needed
Not activated
1
1
1
Service 20
(Micro switch ClimaPlus)
(Thermocouple B1 cabinet)
2
Unit without function
- Appears on time
- Thermocouple broken or out of
range
- Buzzer sounds 30 seconds
- Unit without function
Service 21
2
Maintenance needed
- Appears for 30 sec. after switch ON
- Display can be cancelled by touch
- Micro switch ClimaPlus without
function during start routine
- Manual cooking without humidity
control possible
-73-
Service 22
2
Not activated
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Service messages SCC
1
Service 23
1
(Short circuit SSR Steam)
2
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No function
Switch unit off
- Since SW 01-07-09 only!
- Display at once when:
Temp. B5 raises above 100°C
(212°F) for 60sec. without energy
demand
- Intermittent buzzer 30 sec
- Unit without function
1
Service 26
No function
1
2
No function
Switch unit off
- Since SW 01-07-09 only!
- Display at once when:
Temp. B1 raises starting from
150°C (300°F) to above 200°C
(300°F) without energy demand
- Intermittent buzzer 30 sec
- Unit without function
1
Service 27
2
-
1
CleanJet No function
CleanJet mode no function
Flush cabinet manually
Appears on time
Display can be cancelled
Remove container from cabinet
CleanJet pump does not deliver
Fan motor does not reduce speed
Check water tap, pump, quenching solenoid (refill function),
quenching nozzle or or CleanJet
pipe for blockage
Service 28
(Steam gen. above 180°C)
(CleanJet micro switch)
2
Service 25
(no water circulation)
(Short circuit SSR Hot Air)
(drain closed)
2
Service 24
2
Maintenance needed
- Appears on time when CleanJet
is selected
- Cooking not possible - drain closed
- Micro switch drain valve in permanent closed position
- Replace drain valve assembly
- Appears for 30 sec. after switch ON
- Display can be cancelled switch
- drain valve in permanent open
position, CleanJet not possible
- Check micro switch drain valve
- Start rinse (abort) program
- Is displayed at „Service Info“
- Appears if temperature at thermocouple steam generator B5 is
above 180°C (300°F)
- Indication goes off when temperature below 110°C (230°F)
1
1
1
Service 29
(PCB temperature)
2
Change air filter
- Appears on time after switch ON
until temperature is low again
- Temperature PCB above 85°C
- Check air filter, cooling fan and
control panel gasket
- Check for external heat sources
1
Service 32.0-2
2
No function
- since SW version 01-07-09
- Internal Ignition box error is
existing longer than 30 sec.
-
0: Ignition box top
1: Ignition box bottom
2: Both Ignition boxes
Change ignition box
Maintenance needed
-
Appears for 30 sec. after switch ON
Display can be cancelled
Humidity control out of function
Humidity emergency control
active since more than 1 hour
- As of SW version 01_07_04
emergency control is shown with
a dot under item „Mod.“
1
Service 33.1-2
2
No function
Close gas valve
- Appears after 4x Reset command without positive result
- 1: Ignition box top,
- 2: Ignition box bottom
- Check ignition wire, ignition box
gas valve and gas supply.
-74-
Maintenance needed
- Appears for 30 sec. after switch ON
- Core sensor defective
- Hex code (Combination i.e.:
31.10 -- & gt; 2+8)
- 1: shaft probe 2- 5th probe
- 4: 4th probe
8: 3rd probe
- 16: 2nd probe 32: 1st probe in tip
1
(4x Reset)
2
Service 31.xx
(core sensor)
(humidity control)
(Ignition box)
2
Service 30
Service 34.xx
(No bus signal)
2
No function
- Appears as of SW 01-07-02 when
bus signal problem
- Hex code (Combination i.e.:
34.10 -- & gt; 2+8)
- 1: I/O PCB
- 2: Motor bottom
- 4: Motor top
- 8: Ignition module top
- 16: Ignition module bottom
- Check bus cable plug and cable
for connection and damage
Notes:
The last 10 error messages can be seen in Diagnostic mode 24 „Service error history“
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-75-
Calibration SCC
Calibration at the customers site must be done under the following conditions:
Changing the pcb, extrenal EEPROM, B4 humidity sensor, Pressure sensor P1, replacing the
air baffle or divider plate between the 2 fan motors of a floor model, fan motor, detaching of the fan wheel and
installation of the appliance above 1000m (3000ft) above sea level or below sea level (dead sea).
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Basic condition
Temperatures:
Cabinet sensor B1
B1 & lt; 40°C
Quench. sensor
B2 & lt; 45°C
Humidity sensor
B4 & lt; 40°C
Basic condition
Hardware:
Heating: OFF
Fan motor: OFF
Humidity flap: Closed
Side panel must be fitted; Unit must be clean, but may be wet
In order to achieve the best possible calibration values, insert
2 GN-container 20 or 40 mm deep with the opening facing downwards
in 61 and 62 units into rail 2 and 5
in 101 and 102 units into rail 3 and 7
in 201 and 202 units 3 GN container into rail 3, 10 and 17
Step
Unit status:
Error code
1
Basic conditions o.k?:
Continue with step 10
10
Measurement:
Offset Diff. pressure sensor P1
•
Heating: OFF
•
Motor: OFF
•
Humidity flap: Closed
Reason:
71
Basic conditions not
met
13
Offset out of range
20
Value out of allowable range
71
Max time of
4x180sec exceded
50
Calibration value not
in expected range
(logic)
11
No steam heating
71
Max time of
4x800sec exceeded
In case of „13“ check: P1 or 12V power supply to P1
20
(min: 4x20sec;
max: 4x180sec)
Controlling with all 4 fan speeds:
Steady signal of rpm and pressure
•
Heating: OFF
•
Motor: ON
•
Humidity flap: Closed
In case of „20“ check: In diagnostic mode: P1, B4, rpm
30
(4x 30 sec)
Measuring at all 4 fan speeds:
Calibration value: cold cabinet
•
Heating: OFF
•
Motor: ON
•
Humidity flap: Closed
In case of „50“ check: Überprüfung im Diagnoseprogramm: P1, B4, rpm
Step 20 and 30 will run 1x for each rpm setting!
40
(max. 800 sec)
Filling cabinet with steam until B2 sensor reaches
80°C (176°F)
•
Heating: ON
•
Motor: OFF
•
Humidity flap: Closed
In case of „11“ check: Steam heating elements, SSR, quenching sensor
50
(40 sec)
Stand-by in steam saturation
•
Heating: ON
•
Motor: ON (lowest speed)
•
Humidity flap: Closed
-76-
none
Calibration SCC
Step
Unit status:
Error code
60
(min: 4x20sec; max:
4x180sec)
Controlling with all 4 fan speeds:
•
Steam Heating: ON 50%
•
Motor: ON
•
Humidity flap: Closed
In case of „20“ check:
Measuring at all 4 fan speeds:
Calibration value: Steam
•
Heating: ON 50%
•
Motor: ON
•
Humidity flap: Closed
In case of „60“ check:
20
Value out of
allowable range;
71
Max time of
4x180sec exceeded
60
Calibration value
not in expected
range (logic)
12
No hot air heating
71
Max time of
1000sec exceeded
In diagnostic mode: P1, B4, rpm
70
(4x 30 sec)
Reason:
In diagnostic mode: P1, B4, rpm
Step 60 and 70 will run 1x for each rpm setting!
75
(min 80sec
max 1000 sec)
Heating of cabinet in combi. to 193°C (380°F)
•
Hot air heating: ON
•
Steam Heating: ON
(when Hot air off)
•
Motor: ON ( max rpm)
•
Humidity flap: Closed
In case of „12“ check:
Hot air elements, SSR, cabinet sensor
90
(min 360sec
max 1000 sec)
Combination 170°C (338°F)
•
Hot air heating: ON 50%
•
Steam Heating: ON (when Hot air off)
•
Motor: ON (max rpm)
•
Humidity flap: Closed
none
100
(min: 4x20sec; max:
4x60sec
Controlling with all 4 fan speeds:
Steady signal of rpm and pressure
•
Hot air heating: ON 50%
•
Steam Heating: ON (when Hot air off)
•
Motor: ON (max rpm first)
•
Humidity flap: Closed
20
Value out of allowable range
71
Max time of
4x240sec exceeded
In case of „20“ check:
In diagnostic mode: P1, B4, rpm
110
(4x 30Sec)
Step 90,100 and 110
will run 1x for each
rpm setting!
Measuring at all 4 fan speeds:
Calibration value: Combination
•
Hot air heating: ON if needed
•
Steam Heating: ON (when Hot air off)
•
Motor: ON (max rpm first)
•
Humidity flap: Closed
70
Calibration value
not in expected
range (logic)
In case of „70“ check:
In diagnostic mode: P1, B4, rpm
Step 90,100 and 110 will run 1x for each rpm setting!
900
End – Exit diagnostic program and set DIP 1 to OFF
For immediate data storage switch unit off and on
again!
-77-
Status: 01.09.2005
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-78-
Notes:
1
2
M6
3
M6
S12
4
5
M6
6
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M6
S12
Control Drain Valve 54.00.357
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Notes:
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-79-
SCC Gas from 04-2004
B5
B1 F4
F3
B6
M3
S2
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S4
B11
P1
M9
Y11
M1
A5
B4
M4
B12
M8
Y12
S11
Y1
B2
Y3
Y2
M6
M7
A5
B1
B2
B4
B5
B6
B11
B12
F3
F4
Y1
Y2
Y3
Y11
Y12
M1
M3
M4
M6
M7
M8
M9
S12
Ignition module
Thermocouple interior cabinet
Thermocouple quenching
Thermocouple humidity
Thermocouple steam generator
Thermocouple core temperature
Ignition/monitoring electrode steam
Ignition/monitoring electrode hot air
Safety thermostat steam generator 135°C
Safety thermostat interior cabinet 360°C
Solenoid valve filling
Solenoid valve quenching
Solenoid valve moistening
Gas valve steam
Gas valve hot air
Fan motor
Humidity motor
SC-pump
CleanJet pump
Drain valve
Gas blower motor hot air
Gas blower motor steam
-80-
S2
S4
S11
S12
P1
Level electrode
Micro switch humidity motor
CDS sensor
Micro switch drain valve
Pressure sensor humidity
Only floor untis 201 - 202
A6
Ignition module hot air bottom
(with jumper)
M2
Fan motor top (with jumper)
M10 Gas blower motor hot air bottom
Y13 Gas valve hot air bottom
B13 Ignition/monitoring electrode
hot air bottom
Notes:
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-81-
Basic info about SCC Gas from 04-2004
Identification of the different gas burners / Gas blowers:
SCC 201 - 202
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SCC 61 - 62 - 101 - 102
Steam Blower
(ignition box fitted)
Hot Air blower top
(ignition box not fitted)
Hot Air blower bottom
(ignition box fitted)
Ignition box of Hot Air Blower, Bottom (201 - 202):
Ignition box
Jumper must ONLY be set
on Ignition Box for
Hot Air Blower Bottom
(201 - 202)
Gas valve components
Measuring test point for
gas flow pressure
Gas supply
Compensation hose
CO2 Srew
-82-
-83-
1
2
3
4
5
6
Flame monitoring
Ignition, ca 20KV
Gas valve
Burner blower motor
Heat demand
F l a m e c u r r e n t in µA
µA
7
Time
0
2
3
4
5
6
7
8
Pre purge
9
Pre ignition, 1sec
Blower runs with Max or Min RPM
RPM monitoring by ignition box
Ignition, 5 sec
C
continuous flame control
Energise Solenoids: Black coils ca 205V DC / orange coils ca 108V DC
Blower runs with Start RPM
RPM monitoring by ignition box
Flame monitoring within. 2 sec
Pre purge, 4 sec
RPM monitored
Burner running
If no flame detected = & gt; new ignition sequence. After 5 th ignition without success = & gt; RESET
Start - pre purge
about. 4-5 sec
Ignition
Min RPM
Flame current
Max RPM
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 sec
Ignition box gets heat demand over the BUS cable
1
Start up
Start RPM
Pre ignition
8
Flame
control
Sequence of events of Steam / Hot Air Burner (SCC as well as CM)
Speed of burner blower motor in U/min
RPM
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Check Gas Type - Gas conversion : SCC Gas from 04 - 2004
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Whenever working on any gas component like:
Gas valve, gas blower and / or changing connected type of gas, a detailed flue gas analysis
MUST be done using adequate CO and CO2 measuring equipment!
This shall ONLY be done by trained technicians!
Always check appliance for possible gas leakages!
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Danger:
Changing the gas type of your SelfCooking Center or Combi Master shall
only be done if you have a flue gas analyser at hand.
Changing the gas setting only by adjusting the CO2 screw will result in an
unsafe flue gas condition and is dangerous to life
and will damage the equipment.
Select Basic Settings:
A) • Switch on unit
• Open control panel
• Set DIP switch 1 on PCB to „ON“ position
• Select „Basic Settings
B) At „Basic Settings“ select position „Gas type“
on
3
2
1
4
Gas type
C)
Press key and select with the central dial the new gas type
G20=Natural Gas H, G25=Natural Gas L, G30=3BP, G31=3P,
13A=Natural Gas Japan
D)
Confirm new gas setting by pressing
the „Store“ key.
1
2 - Basic Setting
2
Gas type
1
3 - Basic Setting
2
Nat.H(G20)
3
Nat.H(G20)
3
E) Select 3-Basic settings for average CO2 length
setting.
4
Steam
4,3mm
4
Hot Air1
2,8mm
Hot Air 2
2,9mm
Set CO2 screw
Check CO2
Note: Setting this screw to the given length shall ONLY bring the unit into
working condition with the newly supplied gas.
This does NOT replace flue gas analysis or make the flue gas analysis obsolete!
F) Set the CO2 screw according the values of the display or according the table
„Values for burner adjustments“(! ! ! Set all CO2 screws ! ! !)
If the mm setting of CO2 screw is too high, turn CO2 screw first 2 turns clockwise
and then to the requested length (Screw adjustment tolerance)
x,x mm
x,x mm
G) Switch unit OFF and ON again to store newly gas type setting!
on
1
2
3
4
H) To exit service program set DIP switch 1 to „OFF“ position
I) Perform a complete flue gas analysis at Max speed of each burner
at the „Function Test“ ,as well as a cross-check of CO2 at Min speed
of each burner at the „Function Test“
Gas Steam Bower
Gas Hot Air Bower Top
-84-
Gas Hot Air Bower bottom
Adjustment of installation altitude above sea level
SCC Gas from 04 - 2004
Note: The altitude settings of 0-499 and 500-999m are identical.
Therefore resetting of installation altitude needs to be done only when installing
above 1000m (3280ft) or below sea level (i.e. Red Sea)
on
1
2
3
4
A) - Switch unit ON
- Open control panel
- Set DIP switch 1 on PCB to „ON“ position
B) At Basic Settings select position 4 - Installation altitude
Installation Altitude
above sea level
C)
Press Dial key and select desired altitude.
1
4 - Basic Setting
2
3
Installation Altitude
1000 - 1499
4
D)
Possible altitude selection:
-500
-1m
0
499m
500
999m
1000
1499m
1500
1999m
2000
2499m
2500
2999m
3000
3499m
3500
3999m
4000
4499m
4500
4999m
Confirm new altitude setting with „Store“ key
E) Switch unit OFF and ON again to store new setting!
F) To exit service program set DIP switch 1 to „OFF“ position
on
1
2
3
4
Perform a complete flue gas analysis at Max speed of each burner
at the „Function Test“ ,as well as a cross-check of CO2 at Min speed
of each burner at the „Function Test“
-85-
S
S
C
C
Flue gas analysis: SCC gas from 04-2004
S
Before you carry out a flue gas analysis
check input gas flow pressure when burner is running
• Switch on unit. Select any mode and cooking time.
Wait till burner works
• Check input gas flow pressure
• See correct values of input flow pressure on serial plate
• If necessary adjust gas input pressure
S
C
C
Flue gas analysis at MAX rpm - Cross-check of CO2 at MIN rpm
NOTE: Components are NOT protected against overload during function test!
1
14 - Function Test
2
Gas Steam Blower
Start/Stop
3
Max
4
CO2
See list
FC
5,5
xxx
rpm
Select „Function Test“:
A) • Switch on unit
• Open front panel
• Set DIP switch 1 on PCB to „ON“ position
• Select „Function Test“
B) Select at „FunctionTest“ the position „Gas Steam Burner“
C)
Press key and select „Max“ rpm,
if it‘s not already selected
Activate the burner with the „Start“ key.
D) Note: Start key is used as a switch and will automatically
deactivate after 4 minutes
Display 4 indicates the desired CO2 value, e.g. 9,2%,
flame current, i.e. 5,2µA and the corresponding rpm of the
blower motor.
E) Place flue gas testing nozzle in correct flue outlet
F) „Adjust CO2 to given value by turning CO2 screw on gas valve.
You also can find that value on table „Values for burner adjustments“
• If CO2 value is too low = & gt; turn CO2 screw
anti clockwise (+ direction),
• If CO2 value is too high = & gt; turn CO2 screw
first 2 turns clockwise (- direction), and than slowly
anti clockwise (+ direction) until you get the indicated CO2
value. (Screw adjustment tolerance).
• CO value must be below 300ppm
G)
Press „Stop“ key. Blower will stop.
-86-
Flue gas analysis: SCC Gas ab 04 - 2004
H)
1
14 - Function Test
2
Gas Steam Blower
Start/Stop
I)
3
Max
4
CO2
See list
FC
5,5
xxx
rpm
Press key and select „Min“ speed.
Activate the burner with the „Start“ key.
Note: Start key is used as a switch and will automatically deactivate after 4 minutes
Display 4 indicates the desired CO2 value, e.g. 9,2%,
flame current, i.e. 5,2µA and the corresponding rpm of the
blower motor.
J) For CO2 values also refer to table
„Values for burner adjustment“ in this manual.
Carry out a CO2 measurement to cross-check CO2 value only.
K) If CO2 value is out of allowed tolerance
= & gt; Change gas valve
Press „Stop“ key. Blower will stop.
L) Select position 15 „Gas Hot Air Blower Top“
M)
1
15 - Function Test
2
Gas Hot Air Blower Top Start/Stop
3
Max
4
CO2
See list
FC
5,5
xxx
rpm
Press key and select „Max“ rpm,
if it‘s not already selected
N) Repeat steps D - G at „Max“ blower speed.
NOTE: Adjust CO2 to given value by turning CO2 screw on gas
valve !!
O)
Press Key and select „MIN“ blower speed.
P) Repeat steps H-K at „MIN“ blower speed.
Carry out a CO2 measurement to cross-check CO2 value only.
If CO2 value is out of allowed tolerance
= & gt; Change gas valve
SCC201 and SCC202 only:
Q) Select position „Gas Hot Air Blower Bottom“
1
16 - Function Test
2
Gas Hot Air Blower Bottom Start/Stop
R)
Press key and select „Max“ rpm,
if it‘s not already selected
3
Max
4
CO2
See list
FC
5,5
xxx
rpm
S) Repeat steps D - G at „Max“ blower speed.
NOTE: Adjust CO2 to given value by turning CO2 screw on gas
valve !!
T)
Press key and select „Min“ blower speed.
U) Repeat steps H - K at „Min“ blower speed.
Note: Cross-check CO2 value only. If CO2 value is out of
allowed tolerance = & gt; Change gas valve
V)
on
1
2
3
4
To exit service program set DIP switch 1 to
„OFF“ position
-87-
S
S
C
C
-88-
30 - 57 mbar
8,0%
8,5%
8,4%
9,1%
9,5%
9,5%
9,5%
9,5%
3,3 mm
3,9 mm
18 - 25 mbar
18 - 25 mbar
201
How to carry
out a burner
adjustment:
202
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
3,1 mm
3,1 mm
3,4 mm
3,1 mm
3,4 mm
3,5 mm
2,3 mm
2,4 mm
2,6 mm
2,7 mm
2,5 mm
2,5 mm
2,3 mm
2,8 mm
2,4 mm
2,3 mm
2,5 mm
2,4 mm
4,4 mm
4,2 mm
4,5 mm
4,3 mm
6,0 mm
4,7 mm
3,3 mm
3,4 mm
3,5 mm
3,3 mm
3,8 mm
3,5 mm
11,6%
11,6%
11,6%
11,6%
11,6%
11,6%
100%
Butane
9,3%
9,3%
9,3%
9,3%
9,3%
9,3%
9,4%
9,4%
9,4%
3B/P
9,5%
9,5%
9,5%
9,5%
9,5%
9,5%
11,1%
11,1%
11,1%
11,1%
11,1%
9,4%
9.7%
8,8%
9,4%
8,2%
8,1%
8,2%
8,8%
8,5%
8,2%
8,0%
8,4%
9,1%
10,0%
9,9%
9,7%
9,2%
9,8%
10,1%
9,6%
10,3%
9,6%
9,6%
10,4%
100%
Butane
7,8%
8,6%
8,3%
7,8%
7,7%
8,0%
7,8%
8,7%
8,6%
7,7%
8,0%
9,4%
9,4%
11,1%
10,4%
10,4%
10,4%
10,4%
10,4%
10,4%
3B/P
8,3%
9,4%
CO2
at " Min " rpm
- 0,2% / + 0,5%
18 - 25 mbar
18 - 25 mbar
30 - 57 mbar
30 - 57 mbar
30 - 57 mbar
30 - 57 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
3,3 mm
3,5 mm
2,3 mm
2,4 mm
2,3 mm
2,8 mm
4,5 mm
4,4 mm
3,3 mm
3,4 mm
Input gas flow Adjustment of
pressure
CO2 - Screw
1.) Check the gas type adjustment at " Basic Settings " .
2.) Check the given length of the CO 2 screw. See correct values from table above.
3.) Check gas input flow pressure. See correct values from table above.
4.) Select " Gas Steam Blower " at " Function Test " . Exhaust temperature should be during the " gas flow analysis " above 200°C.
Carry out first a CO2 " Max " adjustment.
Setting of exhaust values only by CO 2 screw adjustment. CO 2 = see table above, CO = below 300ppm, if possible below 100ppm.
Carry out the CO 2 " Min " measurement. At CO 2 " Min " measurement no adjustment necessary on the CO 2 screw = & gt; ! ! ! Check only the CO2 values ! ! ! !
Repeat same measurements at " Gas Hot Air Blower Top " and " Gas Hot Air Blower Bottom (201-202) " .
3,4 mm
3,2 mm
7,8%
9,5%
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
8,6%
9,5%
4,2 mm
3,7 mm
18 - 25 mbar
18 - 25 mbar
61
30 - 57 mbar
30 - 57 mbar
62
2,3 mm
202
30 - 57 mbar
9,6%
10,7%
11,1%
11,1%
2,6 mm
30 - 57 mbar
30 - 57 mbar
201
30 - 57 mbar
9,7%
30 - 57 mbar
102
11,1%
2,4 mm
30 - 57 mbar
101
30 - 57 mbar
2,8 mm
2,9 mm
2,7 mm
30 - 57 mbar
30 - 57 mbar
61
62
30 - 57 mbar
30 - 57 mbar
9,3%
11,0%
30 - 57 mbar
30 - 57 mbar
30 - 57 mbar
30 - 57 mbar
11,1%
9.7%
9,8%
10,1%
9,2%
9,2%
10,6%
8,9%
11,6%
8.8%
8.9%
8.4%
8.5%
11,1%
10,4%
2,5 mm
11,6%
11,6%
11,6%
11,6%
11,6%
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
18 - 25 mbar
11,1%
10,4%
202
10,4%
2,5 mm
3,1 mm
30 - 57 mbar
30 - 57 mbar
30 - 57 mbar
102
10,4%
10,4%
10,4%
201
2,5 mm
30 - 57 mbar
101
Natural gas
101 18 - 25 mbar
Japan
102 18 - 25 mbar
(13A)
LPG
3P
(G31)
LPG
3BP
(G30)
2,6 mm
2,4 mm
30 - 57 mbar
30 - 57 mbar
61
62
18 - 25 mbar
18 - 25 mbar
CO2
at " MAX " rpm
± 0,2%
11,6%
11,6%
100%
Butane
9,5%
9,5%
11,1%
11,1%
10,4%
10,4%
3B/P
9,3%
9,3%
9,4%
9,4%
CO2
at " MAX " rpm
± 0,2%
9.7%
8,8%
3B/P
8,2%
8,8%
9,0%
10,1%
10,1%
9,6%
100%
Butane
7,8%
8,6%
7,8%
8,7%
CO2
at " Min " rpm
- 0,2% / + 0,5%
Hot Air Burner - Bottom Side (only at 201-202)
(valid since March, 2006), entry in " red " = & gt; new
Hot Air Burner - Top Side
Input gas flow Adjustment of
pressure
CO2 - Screw
9,4%
6,5 mm
18 - 25 mbar
202
9.3%
9,0%
8,9%
9,3%
9,4%
6,5 mm
18 - 25 mbar
201
100%
Butane
8,0%
9,3%
7,0 mm
3B/P
7,8%
9,3%
4,0 mm
100%
Butane
7,8%
9,3%
18 - 25 mbar
18 - 25 mbar
61
62
3B/P
8,2%
9,3%
4,8 mm
4,6 mm
8,2%
8,8%
9,4%
9,5%
4,1 mm
4,1 mm
18 - 25 mbar
8,4%
9,4%
4,1 mm
18 - 25 mbar
7,7%
9,4%
3,3 mm
202
7,9%
9,4%
201
8,0%
9,4%
18 - 25 mbar
18 - 25 mbar
61
62
Natural Gas
101 18 - 25 mbar
Low
102 18 - 25 mbar
(G25)
CO2
at " Min " rpm
- 0,2% / + 0,5%
CO2
at " MAX " rpm
± 0,2%
3,9 mm
3,4 mm
Input gas flow Adjustment of
pressure
CO2 - Screw
Natural Gas
101 18 - 25 mbar
High
102 18 - 25 mbar
(G20)
Type of gas
Steam Burner
Values for burner adjustments of gas units SCC / CM
S
C
C
SCC - CM
S
Changing gas blower speed (MAX, Start, MIN rpm)
SCC Gas from 04 - 2004
A) - Switch unit ON
- Open control panel
- Set DIP switch 1 on PCB to „ON“ position
on
1
2
3
4
B) At Basic Settings select i.e. position 5 - Gas Blower Steam
Gas Blower Steam
C) The factory stored blower speed is shown at MAX, Start und MIN.
1
5 - Basic Setting
2
Gas Blower Steam
3
4
Act. rpm
xxxx
Start rpm
xxxx
MIN rpm
xxxx
MAX rpm
xxxx
D) To change the rpm of MAX, Start and MIN, select the desired step.
E) Set the new speed (given by the manufacturer) using the central dial.
F) To confirm
press the „Dial“ key again.
G) In order to change the other rpm settings of the same burner repeat steps
D-F accordingly.
H) Switch unit OFF and ON again to store newly gas type setting!
I)
on
1
2
3
To exit service program set DIP switch 1 to „OFF“ position
4
Perform a complete flue gas analysis at Max speed of each burner
at the „Function Test“ ,as well as a cross-check of CO2 at Min speed
of each burner at the „Function Test“
-89-
S
S
C
C
Flash SCC Software
The actual software version can be downloaded from:
www/rational-ag.de/service/technical_documentation/SCC-Line/Software
Software update by USB-stick
USB stick MUST be formatted in FAT (FAT16) format.
NOTE: Most standard USB Flash stick are not suitable for SCC Flash update!
COMMON
S
RATIONAL configured USB Flash memory stick can be ordered under
part number: 87.00.010
Software can only be updated to the next higher version. Flashing software versions prior to
the existing version is NOT possible!
NOTE!
Software update on a unit with unknown software version (in case a pcb from spare
part stock is used) or in case the external EEPROM was faulty please observe the
procedure on the following page.
For Standard Software Update please proceed as follows:
1.
Switch unit on
2.
Wait until the operator mode of the SelfCooking Center is displayed.
3.
Connect the USB stick with the actual software version to the USB interface of the
Rational SelfCooking Center.
4.
Switch unit off and on again.
The unit will display „UPDATE“ followed by „Please don‘t touch“.
After the operator mode of the SelfCooking Center is displayed the USB stick can be
removed from the unit.
Notes: Please make sure your customer has always the latest software on his unit.
Please make sure you have the latest update.exe dated December, 6th, 2004
(12.06.2004) on your USB memory stick.
-90-
Notes:
S
S
C
C
-91-
Changing SCC pcb / changing SCC EEPROM / Software update
Changing pcb
(pcb defectice)
Green LED on main
pcb ON?
Yes
Service 16
(from software 01-07-09)
Isolate unit from power supply
(Disconnect control fuses)
NO
COMMON
S
Standard
Software
update
EEPROM Data faulty (no display of
serial number, type) Service 17
check pcb transformer
primary and secondary
voltage (12VAC)
and plug connectors
changing pcb
EEPROM
data faulty
replace pcb, do NOT
connect EEPROM
disconnect old
EEPROM
Reconnect unit to power supply
(reconnect control fuses)
Software update
to 01-07-08 or higher
changing pcb or EEPROM
data faulty
standard Software update
Isolate unit from power supply
(Disconnect control fuses)
SCC display and in function / Type and new
software version OK, possible new data
strukture will be updated automatically.
connect original EEPROM after pcb
change or new replacement Eeprom
Reconnect unit to power supply
(reconnect control fuses)
switch unit ON
SCC display and type or serial
number NOT OK
SCC display and type or serial
number OK
contact Rational Service
-92-
Notes:
COMMON
S
-93-
Software update CM units with Flash-Box 87.00.037
COMMON
S
For downloading unit software from PC to CM flash box the program „Megaload“ must
be installed on the PC.
This program is available on the Rational Service internet page under:
„Technical documentation/Software update SCC-Line/CM“.
For installation on the PC proceed as follows:
A) Download Zip file to PC
B) Open Zip file
C) Start the program Setup.exe and follow the description on the screen. After
the installation of the program Megaload the following procedure must be
observed
1. Download CM-Software e.g. C-1-06.05.hex of the above mentioned Rational
Service page into a folder (e. g. Desktop) of your computer.
2. Start the program Megaload
3. Carry out basic settings of the Megaload program.
Open CM Software;
e.g.: C-1-06.05.hex
Select desired interface on the PC,
e.g. Com1
Transfer rate must be set to 19200 bps.
On the „Message“ window the progress of
the download software download is indicated.
If your laptop is not equipped with a RS 232 interface (serial interface) an USB - RS232
adapter is required.
Operation and connection of the adapter can be found in the adapter‘s operator manual
The kit (87.00.037) contains of:
1. Flash box
2. Adapter cable RS 232
3. USB-cable
Hint
The Rs232adapter cable as well as the
USB cable are only required for down
loading the unit software to the Flash-Box.
Uploading unit software from Flash-Box to unit
only requires the Flash-Box (cables are not
needed).
-94-
Copying unit software from PC to CM Flash-Box
- Open lid of the Flash-Box
- Set DIP - switch 2 to „ON“.
(other switches remain in the off
position)
2.
Connect RS 232 adapter cable (item 2) to Flash-Box and to the selected
interface (e. g. COM 1) of the PC
3.
Start program Megaload and open flash software (e.g.: C-1-06.02.hex)
4.
Connect USB-cable (item 3) to flash box and PC
5.
After the USB cable was connected the files which are transferred will appear
on the Message window. An end sign indicates that the transfer is completed.
6.
On the flash box set DIP- switch 2 to OFF and 3 to ON (the other switches
remain off). Flash-Box is ready for use
Update unit software with CM Flash-Box to unit
1.
Switch off unit with mode switch and open front panel.
Check that DIP 3 is in the ON position.
42.00.047
42.00.004
2.
0,1 AT
F1
2 AT
2 AT
F2
F6
X16
Transformer
X7
0,1 AT
X7
F6.1
X19
Connect Flash-Box to RS 232 interface of the operator pcb.
X19
X20
X20
X18
X63
X23
X31
1
on
3
off
on
2
RS 485
X30
RS 232
4
X8
X12
X16
X17
X26
X50
X27
X2 X6 X4 X3
X24
X32
X3
3.
Switch on CM unit. After the software update is completed the unit switches
off and back on again.
4.
Now the Flash-Box can be removed and the unit can be used.
-95-
S
COMMON
1.
Fault tree: Changing pcb / changing EEPROM / Fault " E1 "
Fault type: 1
Changing pcb
Fault type: 2
Unit displays
" E1 "
Fault type: 3
New EEPROM to be connected to
pcb with unknown SW version or
software version before C1-06-05
Software
update
Isolate unit from power supply
(Disconnect control fuses)
Fault type:
2 or 3
Fault type: 1
Replace pcb, do NOT connect
EEPROM as software version on new
pcb might not be known
NOTE:
Do NOT connect replacement EEPROM
to pcb as software version on pcb might
be too old!
New EEPROM might be
damaged again!
Reconnect unit to power supply
(reconnect control fuses)
Update software to
C1-06-05 or later
Update software to C1-06-05 or later
Software
update
Isolate unit from power supply
(Disconnect control fuses)
OK
Reconnect EEPROM
Reconnect unit to power supply
(reconnect control fuses)
OK
Fault type 2 or 3
OK
-96-
" E1 " is still
displayed
Contact Rational
Service
How to update CM units via PC
To update a CM unit of new generation you have to use a software called
„Megaload“. To install the Software on your PC, you just have to excecute the
“Setup.exe” and follow the installation instructions on your screen. After Megaload installation please proceed as follows:
1.
Save CM Software i.e. C-1-06.05. hex into a specific directory on your PC, (i.e.
desktop)
2.
Run Megaload
3.
Basic settings of Megaload:
Select software i.e. C1_06_05.hex
Select Com port, i.e. Com1
Transfer rate must be set to 19200 bps
After starting progress of software update
will be shown in the „Message“ window.
42.00.047
42.00.004
0,1 AT
F1
2 AT
2 AT
F2
4.
F6
X16
Transformer
X7
0,1 AT
X7
F6.1
X19
X19
X20
X20
X18
X63
X23
X31
1
on
3
off
on
2
RS 485
X30
RS 232
4
X8
X12
X16
X17
X26
X50
X27
X2 X6 X4 X3
X24
Connect RS232 interface of CM pcb and PC via
standard RS-232 cable.
If your laptop should not be equipped with a RS232 interface
(serial interface) then a USB - RS232 adapter is required.
For connection and operation of the adapter refer to the
user manual of the adapter
X32
X3
5.
Switch CM unit on. After switching on you can see in the Message window,
how the files are transferred. Successful transmission will be indicated in this
window.
6.
During flashing the CM display stays dark.
After successful software upload the unit will show the selected cooking mode,
temperature and time.
7.
Close Megaloader via Exit button, disconnect RS 232 cable between unit and PC
8.
CM is ready again.
-97-
COMMON
S
User instruction electrical descaler pump
The descaler pump 60.70.409 (230V) and 60.70.497 (110V)
must only be used to fill chemical part number: 6006.0110 into
steam generators of equipment bearing either of the following
marks on the data plate:
COMMON
S
Warning!
When working with chemicals, i.e. aggressive cleaning materials, always wear protective clothing, goggles, face mask and gloves!
Caution:
Please observe all information given on the Material Safety Data Sheet
of your descaling chemical!
Only personnel specially trained on handling hazardous materials shall
follow the instructions below!
For further and detailed instructions please follow the descaling procedure given in the operator manual of the above mentioned units.
1.
Unlatch the left side hinged rack and the air baffle. Swivel them towards the right side.
2.
Insert the pump hose marked with rings into the steam inlet port at the rear left top
corner of the interior cabinet.
The hose must be inserted at least to the following marking rings:
All electric heated units
CM/SCC 61 and 62 Gas:
CM/SCC 101 and 102 Gas:
CM/SCC 201 and 202 Gas:
3rd Ring 43cm (17“)
1st Ring 17cm (6,5“)
2nd Ring 31cm (12“)
3rd Ring 43cm (17“)
To prevent the hose from slipping out of the steam inlet port se
cure the hook which is attached to the hose at 100cm (40”) from
end of the hose onto the air baffle cut out for the core probe as
indicated.
3.
Insert the suction hose of the pump into the descaling liquid bottle. Please observe the
below listed quantities for descaler used for the different model sizes. Given Quantities
are average volumes and depending on Scale build up inside the steam generator.
Descaler volume for electric units (quantity in gal given as US gallons!)
SCC/CM 61
3,6 L/0,95gal
SCC/CM 62
6 L/ 1,6gal
SCC/CM 101
6 L/1,6gal
SCC/CM 102
8,5 L/2,25gal
SCC/CM 201
9 L/2,4gal
Descaler volume for gas units SCC and CM
SCC/CM 61G SCC/CM 62G
4 L/1,1gal
6 L/1,6gal
SCC/CM 101G
7 L/1,85gal
-98-
SCC/CM 102G
9 L/2,4gal
SCC/CM 201G
8 L/2,1gal
SCC/CM 202
11,6 L/3,06gal
SCC/CM 202G
11 L/2,9gal
User instruction electrical descaler pump
Lean the cabinet door close and fill the above mentioned quantity of descaler at 10
sec intervals into the steam generator
NOTE: Descaling liquid can react very violently with the scale
inside the steam generator!
Should any foam appear at the steam inlet port stop filling and
wash the interior cabinet with fresh water.
5.
After filling the required quantity remove the hose from the steam inlet port. Pump the
remaining liquid from inside the hose back into the descaler container bottle
6.
Flush and rinse pump and pump hoses with fresh water.
Caution: not rinsing can cause internal corrosion of the pump.
7.
Rinse the cabinet with fresh water.
Follow the further instructions given in the users manual for completing the descaling
Descaling interrupt SCC:
As long as no descaler was filled into the steam generator the „Arrow back“ in window 1 is
still showing.
After the descaler was confirmed to be filled the only way to interrupt the descaling process
is to:
- Switch unit OFF and ON again
- Press „Abort“
- Remaining time of 1:08 will be displayed
- If now the key „Aborted“ is pressed again and the unit is switched OFF and ON again
a remaining time of 23 min will show.
- After another 2 min this time display will drop to 5 min
- Now the steam generator will be flushed 2x. After this the „Arrow Back“ will be shown.
- By touching this key the descaling program will be exited
Note: Rinse the cabinet thoroughly with fresh water and operate the unit in steam mode
for some minutes.
- Now the unit can be accessed for cooking again.
Descaling interrupt CM:
- Switch unit OFF and ON again.
- Press core temperature key once.
- Remaining time of 20 min will be shown. During this time the steam generator will be
automatically flushed with fresh water and a steam cycle will follow.
Notes: Descaler foot pump is available under service part number 6004.0203
-99-
S
COMMON
4.
RATIONAL INSTALLATION / COMMISSIONING
CHECKLIST SCC / CM
To be completed individually for each Rational Combi installation.
COMMON
S
This checklist has to be completed and returned within 14 days of installation / commission
to validate warranty.
Customer:
ADDRESS:
TELEFONE:
FAX:
_______________________________________
_______________________________________
SERIAL No _______________________________________
COMMISSIONED BY: (Authorized Service Agent
Installation date:
____________________________
____/____/____
Commissioning date:
____/____/____
Installation complies:
does not comply:
Please fill the field which are bold
with install manual. (Please tick
)
bordered with the information required.
If the measured values are NOT complying with the values in the installation manual please
inform the customer and your Rational dealer / office.
We confirm the installation was done according to the attached installation checklist, the
installation manual and all national and local codes which ever may apply.
The equipment was handed over free of defects. Operation, maintenance and cleaning of
the equipment was explained.
----------------------------------------SIGNATURE / DATE SERVICE AGENT
--------------------------------------SIGNATURE / DATE CUSTOMER
-100-
PERIMETER CLEARANCES
All units
Left side minimum
50mm (2”)
Left side 201/202 electric unit min. 500 mm (20“)
Left side recommended for all units for service or
with adjacent heat source 500 mm (20“)
Rear side
50mm (2”)
Right side
50mm (2”)
Measured space
YES
NO
Levelling and Floor fixing (observe local codes!)
YES
NO
YES
NO
Steam temperature resistant pipe
(I.e. Part # 8720.1031)
(Flexible hose connection NOT permitted)
Table unit with P-trap or open drain
Floor unit with P-trap or open drain
(open drain end not under unit)
Combi Duo connected with separate P-trap or open drain for each unit
Electric 61, 62, 101, 102
Mounting surface is level?
Unit is level?
Gas 61, 62, 101, 102
Mounting surface is level?
Stand is fixed to the floor
Unit is secured to mounting surface?
Electric and Gas 61, 62, 101, 102 Transport trolley is level with unit and
stand is fixed to the floor ?
(when mobile oven rack is used)
Electric and Gas 201, 202
Unit is level?
Unit is fixed to the floor?
(use part # 8700.0317)
Area under unit level?
Trolley stands level inside the unit?
Water connection
Cold water service shut off valve for each unit?
Shut off valve accessible from front by operator
Pressure reduction valve set at
350 kpa(3,5bar, 51psi)
All units: Min: 150 kpa (1,5 bar, 22 psi,)
Max 600 kpa (6bar, 88psi)
Water filtration / treatment system installed?
Manufacturer and type of water filter
Actual measured water pressure
(after filter):
-101-
S
COMMON
Drain connection
Electrical connection – Observe Local and National Codes!
Connected voltage
COMMON
S
L1 – L2
L1 – L3
L2 – L3
L1 - N
L2 - N
L3 - N
N - Ground
Volt
Volt
Volt
Volt
Volt
Volt
Volt
YES
Ground connection to mains distribution panel?
NO
IMPORTANT!!
Does indicated voltage on the unit data correspond
with the measured voltage?
3 phase breaker installed?
Breaker accessible from front by operator?
Breaker size / Fuse rating
A
Nominal Amp draw per phase Electric units
A
6 x 1/1
6 x 2/1
10 x 1/1
10 x 2/1
20 x 1/1
20 x 2/1
3AC
200V
24
53,5
48
100
100
166
3AC
230V
25
53
48
93
93
156
3AC
240V
24
51
46
89
90,5
149
Measured amps per phase
3(N)AC
400V
14,5
30,5
27,5
53,5
53,5
89,5
3NAC
415V
14,5
31,5
28,5
56,5
56,5
92,5
3AC
440V
13
28
25
49
49
81,5
A
Nominal Amp draw per phase Gas units
1NAC
2AC
1NAC
100V
200V
230V(240V)
6 x 1/1
6 x 2/1
10 x 1/1
10 x 2/1
20 x 2/1
20 x 2/1
3
3,5
3,5
4,5
7
10
1,5
1,8
1,8
2,3
4
5
1,3
1,5
1,5
2
3,5
4,4
Measured amps per phase
A
-102-
Yes
NO
Min. required gas flow pressure for all unit sizes when:
All gas units are ON in the kitchen
Natural Gas (49-58MJ/m3) 1,7-2,5 Kpa
G20
17-25 mbar
6,7-10” w.c.
0,25-0,37psi
Natural Gas (42-48MJ/m3) 2,0-3,0 Kpa
G25
20-30 mbar
6,7-10” w.c.
0,25-0,37psi
LPG
2,5-6,5 Kpa
G30/31
25-65 mbar
10-25” wc
0,36–0,95psi
Measured gas line flow pressure with all
gas components in the kitchen (incl. Combi) on high flame.
Measure at the Combi gas valve input test nozzle
Measured pressure:
During testing set Combi to Combination mode 160°C (320°F)
Unit adjusted to installation altitude?
(after adjusting switch unit OFF and ON again!)
applicable only for units with software SCC from 01-07-03, CM from C1-06.03
Flue gas analysis carried out
Measured
CO value
Hot air 1 (61-202)
Steam 1 (61-202)
Hot air 2 (201/202)
Measured
CO2 value
Hot air 1 (61-202)
Hot air 2 (201/202)
Steam 1 (61-202)
All gas connections leak tested?
Exhaust hood
Exhaust hood installed
Serial number Rational UltraVent Hood
Serial number Rational Vent hood
YES
Function Test
All electrical connections and plugs tight
All water connections tight and not leaking
All modes operational
All additional functions / features operational
Customer advised in operation and programming
Customer advised in daily cleaning routine
Customer advised in preventative maintenance
(descaling, changing air inlet filter, door gasket cleaning, etc)
-103-
NO
YES NO
S
COMMON
Gas connection – Observe Local and National Codes!
Required diameter and final connection of individual
gas line to each Combi:
All gas units
minimum 3/4”
Individual gas shut off valve installed for each unit?
Shut off valve accessible from front by operator?
List type of gas connected (i.e. LPG or Natural, G20, G30):
Preventive Maintenance SCC/CM
Customer:
Address Street:
City:
Area (Zip) Code:
Unit Serial Number:
COMMON
S
Preventative Maintenance Work Scope:
According Installation manual?
Yes
No
1.Installation
Placement
Water Connection
Manufacturer:
Type:
Water Treatment
Sedimentfilter
Drain
Gas Connection
Electrical Connection
2.Door
Function o.k.
Faulty
Comments:
Function o.k.
Faulty
Comments:
Function o.k.
Faulty
Comments:
Door Lock
Door Catch
Door Hinges / Screws
Hinges Inner Glass
Door Gasket (steam tight at
200°C Combi mode)
Door contact
Trolley Gasket
2.1 Mobile Trolley
Castors
3. Interior Cabinet
Cabinet light
Core probe
Interior Cabinet sensor
Air Baffle
Fan wheel balance
Drain Sieve
Corrosion?
-104-
Page
Preventative Maintenance SCC
4. Bottom Group
Function o.k.
Faulty
Comments:
Water Connections leak tight
Hand Shower+Shower hose
(Function - non leaking)
Retracting mechanism
Drain gasket Floor model
S
COMMON
Drain Connection
Quenching / Drain box
Drain valve SCC
5. Gas Specific parts
Function o.k.
Faulty
Comments:
Burner
Burner blower
Connected flow pressure in
Combi mode
Measured value:
mbar
Emission Analysis
CO & lt; 300ppm
Measured value:
CO2 according list
Measured value:
ppm
ppm
Visual Inspection flue vent
6. Electrical Components
Function o.k.
Faulty
Comments:
Earth Bonding
Strain relief power cord
Fuses / fuse holder
All wires tightly secured
Contacts of main contactor free
/ not welded
Amp. Draw Hot Air
L1:
A/
L2:
A/
L3:
A
Amp Draw Steam
L1:
A/
L2:
A/
L3:
A
Max Temp. PCB
°C
Air Filter clean
7. Dampfgenerator
Function o.k.
Faulty
Comments:
Leak Tight
Steam generator pump /
flushing
Scale deposit in Steam
generator: Visual control
Level Electrode
-105-
Page
Inspections List
Function o.k.
Faulty
Comments:
Function o.k.
Faulty
Comments:
Function o.k.
8. Control Panel
Faulty
Comments:
Control Panel
Gasket Control Panel
Dials
Mode Switch
COMMON
S
Temperatur Control
Timer function
Core probe function
LED-Indicators
PCB Visual Check
9. Function Test
Function test (Steam, Hot air,
Combi etc. according sequence
of events
Diagnostic Program
Function test
Humidity control / Flap motor
Drain, Drain valve SCC
Special / Additional Functions(
1/2 Speed, Moistening etc:)
CleanJet Operation
Entered Service Phone number
Entered Chef Line Phone
number
Demonstration CleanJet
Demonstration manual cleaning
(SCC and CM)
10.Electrical Safety Test
Tested according Local codes:
(Technician: Date and Signature)
P
(Customer: Date and Signature)
t ti
M i t
-106-
29 07 2002 l
P
3
Notes:
COMMON
S
-107-
Water info
Because of continuous examinations of systems for water treatment we would like to
offer you a few information on some different systems.
The given statements are only related to Rational units.
If you already have made experiences with systems for water treatment, we would be
very thankful if you could send us a short fax about your experiences.
1. Recommended systems for water treatment:
COMMON
S
A)With pure scale problems in the steam generator we recommend hydrogen-(H+)Ionic exchanger. These type of filters will extend the intervals of descaling to
approx. 5 to 8-times of the normal descaling intervals. But even with this type of
filters it is still necessary to descale the steam generator.
B) With a high chloride – content above 150mg/l of water, it is possible, that the
interior cabinet starts to corrode. To remedy this problem it is necessary to install a
reverse - osmosis – filter.
C) With chlorine-contents above 0,2 mg/l of water an active carbon filter should be installed, to avoid corrosive radicals when chlorine is heated up.
D)If the water is soiled with sand, iron particles or suspended matters a particle filter
with 5-15 μm is recommended.
2. Limited recommended systems for water treatment.
A)Phosphate dosing systems
For verifying the function of this system, it is necessary to mix the water with a very
high content of phosphate. Because of this the maximum allowed content of 5 mg
phosphate per litre of water will be exceeded. This means the water has no drinking
water quality any more. Therefore phosphate dosing systems can only be recommended for avoiding scale in the quenching chamber as it is not necessary to have drinking
water quality for the quenching system.
B)Physical systems for water treatment:
On some sites this type of water treatment (is directly installed in the water supply of
the unit) showed satisfactory results. On other sites there was no positive effect visible
with this type of system. Because of these circumstances we can not make a final
assessment of this system.
3. Not recommended systems for water treatment.
A) Sodium-Ionic exchanger:
With this filter system calcium is replaced by sodium. On chlorine contents of the
water above 50mg/l, sodium reacts with chlorine to NaCl (=salt). This increase of salt
in the water results in a delay in boiling of the water. This delay in boiling can cause
”spitting” steam generators.
B)Silicate-dosing systems:
This kind of systems are problematic, as the adding of non conductive silicates, will
influence the water level measurement.influence the water level measurement.
Rational recommends Water treatment filters systems of BRITA company.
-108-
Notes:
COMMON
S
-109-
SCC Fault list - Troubleshooting
COMMON
S
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Page:
97
98
99
100
101
102
103
104
105
106
106
107
Service 10
Service 11
Service 25
Service 26 - 27
Gas - Service 34
No Function
No Steam
PCB change
Gas - Reset, Polarity
Descaling
Service 12
Buzzer sounds
CM Fault list - Troubleshooting
1.
2.
3.
4.
5.
6.
108
109
110
111
112
113
No Function
No Steam
PCB Change
Buzzer sounds
E13 - SC-Automatik
Reset, Polarity
-110-
Service 10
Level electrode of the steam
generator did not recognise a
reduction of the water level during
last SC-Automatic
Info
Unit shows Service 10
Activate function test
Select step 8
SC Pump M4
and touch " Start " key
Short circuit level electrode or
check drain system and
quenching box for dirt,
clean if necessary
yes
no
no
Check pump for scale
deposits or other dirt,
that blocks the impeller
230V output at I/O-pcb X18
1/2 during function test?
yes
Check cable, connector
and pump.
Change defective part
no
Clean housing of the pump,
descale steam generator
and /or change pump
Auxiliary contact 13/14
of contactor K1
ok?
no
Change auxiliary
contact or contactor
yes
Fuses F6/F6.1
(on I/O pcb)
ok?
no
Change fuse
Check cable and
pump for short circuit
-111-
yes
Change I/O-pcb
S
Fault List SCC
Pump active, water is
pumped off
Service 11
Indication Service 11
shown every time unit is
switched on
Actual measured filling volume
above reference volume of steam
generator
Info
Water supply from
CDS to steam
generator leaking
Eliminate leak
yes
no
Fault List SCC
S
Check valve in the water
supply line to the steam
generator.
Valve working correctly?
Change valve
no
yes
Level electrode clean,
cable and connector ok?
no
Clean electrode,
change defective part
yes
Start volume measuring
by activating pumping
function,
first touch function- then
service- and finally key
for emptying steam
generator
-112-
Service 25
Indication Service 25
every time unit is switched on
CleanJet pump does not or not enough deliver
enough water (loss of pressure during CleanJet).
Typical indication:
The running time of the program will be exceeded.
Info
Water supply
sufficient?
Check water filter,
pressure, supply line.
no
yes
Is cabinet door leak
tight?
Check door gasket and
trolley gasket (only floor models).
Check door for correct adjustment
no
yes
Output voltage of I/O pcb
X18 3/4 present
no
Fuse of I/O pcb or pcb
defective.
no
Output voltage of I/O
pcb X19/5 present
yes
no
yes
Remove all grids and containers
from interior cabinet, Install air baffle
correctly.
Start a CleanJet-program.
Program was finished completely?
(enough water is coming out of the
nozzle, fan motor reduces speed)
Fuse of I/O pcb or pcb
defective.
yes
Failure appeared because of
miss handling.
Inform customer of correct
handling.
no
CleanJet-Pump and corresponding
water supply lines
leak tight and pipes clean?
Check pump, cable and
connector, change
defective part
no
yes
Activate solenoid valve quenching
(Y2) in the function test.
Function ok?
yes
no
Eliminate leaks and/or dirt.
yes
Ball valve leak tight?
Check ball valve and
change if necessary
-113-
Test valve, cable and
connector, if any part
is defective change it.
Check quenching box
and nozzle for scale,
descale if necessary.
S
Fault List SCC
Activate CleanJetPump (M6) in the
function test.
Is pump running?
Service 26
Indication Service 26
every time unit is
switched on
Micro switch ball valve in
permanent closed position.
Unit out of order
Info
Activate ball valve in
the function test.
Output voltage at I/O pcb
X25 7/8 (12V DC)
present?
no
Change I/O pcb
yes
Fault List SCC
S
Check motor ball valve, micro
switch, cable, connector.
Complete ball valve unit must
be changed.
Service 27
Indication Service 27
every time unit is
switched on
Micro switch ball valve in
permanent open position.
CleanJet can not be used
Info
Separate unit from mains (switching off
and on with main switch is not
enough). After approx. 5 seconds
connect unit to mains .
Is Service 27 deleted?
Start a CleanJetprogram and check for
correct function
yes
no
Activate ball valve with
the function test.
Output voltage at I/O pcb
X25 7/8 (12V DC)
present?
yes
Ball valve blocked by dirt.
Motor of ball valve, micro switch, cable
and/or connector defective. Change unit if
necessary
no
Change I/O pcb
Info
Should Service 27 appear more often and I/O-pcb
with revision status 402 respec. 403 is installed,
then change I/O-pcb
-114-
Service 34
Is Service 34.1 indicated and the
yellow LED on the I/O pcb is
flashing?
no
Disconnect and reconnect bus
cable of the indicated faulty part.
Failure eliminated?
Info
yes
Are all dip switches set
to " off " ?
Check I/O pcb.
Change it if necessary
no
Set dip switches to off
and disconnect unit from mains.
Switching unit off and on is not enough
S
yes
Carry out test run
no
Change bus cable
Failure eliminated?
yes
yes
Carry out test run
no
Change corresponding
part
-115-
Fault List SCC
Indication Service 34.1
up to 34.16
every time unit is
switched on
Bus failure
Indication of the faulty knot with the following code
(combination of different faults possible):
- 1: I/O pcb
- 2: Bottom motor
- 4: Top motor
- 8: Top ignition box
- 16: Bottom ignition box
No function - safety chain
No function
no
Check main fuse of the
power supply and earth
leakage breaker
no
Power supply ok?
Replace defective part
and find reason for tripping
yes
Fuse F1/F2 and
contactor K1 ok?
yes
Press dry up protector of steam
generator
yes
Is unit on now
Check steam heating
elements, SSR, water
supply, scale build up
no
Fault List SCC
S
Press safety thermostat of interior
cabinet
yes
Is unit on now
Check SSR, hot air
heating element
no
Is main switch S1 working?
Check switch,
Change pcb if necessary
no
yes
Input voltage at control
transformer T1 present
Check cable and
connector
no
yes
Is green LED on
I/O pcb on
no
12 V supply at X14 pin
3 and 4
present
yes
no
yes
Is green LED on
processor pcb on
no
Check I/O pcb
Check control transformer
cable and connector
Check bus cable between
I/O and processor pcb
(X51)
Check processor pcb
yes
Input voltage at connector
X1 (2,5V) of control pcb
present
no
Check control transformer
cable and connector
Ribbon cable between
operator and processor
pcb connected correctly?
no
Check cable and
connection
Check/change processor
pcb
-116-
No or to low steam production
Humid cooking mode is
selected but no/not
enough steam is visible
ATTENTION:
Steam above 110°C is not visible, it
does not condensate on the cabinet
door!
Info
Door closed ?
Close door, check
door contact switch
no
yes
no
Is the water tap symbol flashing
on the display?
Has steam production failed
completely
Indication Service 14?
or sensor
steam generator defect?
yes
Check level electrode,
osmosis water supply (check
water quality), Check sensor
steam generator with diagnostic program (655/900°C)
no
Check:
- Pressure sensor P1;
- Hoses of pressure sensor P1;
- Thermocouple humidity control B4
- Thermocouple quenching B2
For testing refer to training manual
yes
no
Indication Service 21
or Service 28
yes
Service 21: Check flap motor M3
and end switch S4
Service 28: Temperature SG & gt; 180°C,
Check scale level
yes
no
Steam heating elements are
ok?
Check steam heating/SSR with
diagnostic program.
Measure current with
clamp meter
no
yes
Does the humidity value reach the demanded value?
Check with diagnostic program step 15
Cooking mode steam
Temperature range 98 - 103°C humidity & gt; 70%
Temperature range 104 -130°C humidity & gt; 85%
no
Check quenching system.
Calibrate unit as described in
training manual
Is water tap open?
Is hand shower working?
no
Clean filters of the water
supply
yes
Check level electrode S2
with diagnostic program
(item 13)
indication must be " 1 " ?
Check solenoid valve
filling Y1 for proper
function
-117-
yes
Check hot air heating/SSR with
diagnostic program.
Measure current with
clamp meter
S
Fault List SCC
Emergency humidity control active
Indication
?
Press function, service and finally
mod key.
Changing SCC pcb / changing SCC EEPROM / Software update
Changing pcb
(pcb defectice)
Standard
Software
update
EEPROM Data faulty (no display of
serial number, type) Service 17
Green LED on main
pcb ON?
Service 16
(from software 01-0
Isolate unit from power supply
(Disconnect control fuses)
Yes
NO
check pcb transformer
primary and secondary
voltage (12VAC)
and plug connectors
changing pcb
replace pcb, do NOT
connect EEPROM
disconnect old
EEPROM
Fault List SCC
S
EEPROM
data faulty
Reconnect unit to power supply
(reconnect control fuses)
Software update
to 01-07-08 or higher
changing pcb or EEPROM
data faulty
standard Software update
Isolate unit from power supply
(Disconnect control fuses)
SCC display and in function / Type and new
software version OK, possible new data
strukture will be updated automatically.
connect original EEPROM after pcb
change or new replacement Eeprom
Reconnect unit to power supply
(reconnect control fuses)
switch unit ON
SCC display and type or serial
number NOT OK
t
t R ti
lS
i
-118-
SCC display and type or serial
number OK
" RESET " indication (Gas units)
Unit shows
" RESET "
Does the connected
gas type comply with
the gas type on the
name plate?
INFO
Reason:
Flame monitoring does not
work after ignition
Convert unit to connected gas type.
Follow instruction of training manual
Attention: Carry out flue gas
analysis
no
yes
Gas supply open
External Ventilation system on
no
Open gas supply
Switch on ventilation system
yes
yes
- Cross section of the gas
supply pipe is too small
- Flow gas pressure is too
lo
no
Reset was carried out several times?
Service 33 comes up if reset was carried out 4 times.
Service 33 can be deleted by switching unit off and on
again (function implemented as of software version
01 07 08)
Check ignition-electrode, -cable, -box and gas valve
Check polarity
Unit shows
Check polarity ?
Info
For flame monitoring mains
must be connected with correct
polarity ?
Check power connection for correct
polarity, colour code:
Live = brown or black
Neutral = blue
-119-
Install sufficient supply pipe,
and/or increase gas pressure
S
Fault List SCC
Reset only in case all gas
appliances of the kitchen are
switched on
Indication descaling /Service 12
Unit shows " Descaling of
steam generator necessary "
(Indication comes up every
time unit is switched on and
remains for 2 minutes)
Info
Is additionally Service 12 shown?
yes
Steam generator scaled up
CDS display shows 9 red bars
CDS-Sensor does not create pulses
Check CDS-Sensor, cable and
connector.
no
Touch function key:
degree of scale is
shown
Fault List SCC
S
Activate and run descaling program.
At the end of the program the new filling
volume is generated automatically
Only 2 to 3 red bars less are shown on
the CDS indication
Was the descaling procedure sufficient?
(Visual check via level electrode)
no
yes
Water supply not sufficient:
- Water pressure too low (below 50 kPa)
- Water filter soiled
- CDS Sensor soiled
- Water intake pipe of steam generator scaled up
(Pipe must be descaled separately)
Repeat descaling procedure
-120-
Buzzer sounds
Buzzer sounds for 30 seconds
after fault identification and
every time unit is switched on.
Indication Service 20?
Reason:
Any thermo couple is defective
Different buzzer intervals depending which
thermo couple is defective
Info
yes
Interior cabinet sensor B1
defective
unit out of order
no
Indication
CT probe defect?
yes
- More than 3 measuring points of the probe are
defective.
- SCC program's and manual cooking program's
with core temperature can not be used
no
no
yes
- Less than 3 measuring points of the probe are
defective
- SCC program's and manual cooking program's
with core temperature are running on
emergency control
Activate diagnostic
program
Step 1 - 11
yes
Check which thermocouple
shows actual values & gt; 654°C,
This indicates, that the
corresponding
" Thermo couple is broken "
no
yes
Change defective
thermocouple
S
Fault List SCC
Indication
Service 31.1 up to
31.6?
Check connector of the
thermo couple for
sufficient contact
Intervall code of intermittent buzzer counted per 5 seconds
(broken thermocouple )
B1
12x per 5 seconds
B2
6x per 5 seconds
B4
5x per 5 seconds
B5
8x per 5 seconds
Core Probe
20x per 5 seconds
-121-
No function - safety circuit
No function
Power supply
ok
No
Check main fuse of the
power supply and earth
leakage breaker
No
Replace defective part
and find reason for tripping
Yes
Fuses F1/F2
and contactor K1
ok?
Yes
Press dry up protector of steam
generator
Yes
Check steam heating
elements, SSR, water
supply, scale build up
No
Fault List CM
S
Is unit on now?
Press safety thermostat of interior
cabinet
Is unit on now?
Yes
Check SSR, hot air
heating element
No
No
Check cable and
connector
Is main switch S1
functioning?
No
Check switch,
if necessary change pcb
Fuse F1 of pcb
ok?
No
Change fuse
Input voltage at connector
X7 present?
Yes
Yes
Change pcb
-122-
No steam
Wet cooking mode is
activated but no steam is
visible
ATTENTION:
Steam above 110°C is not visible, it
does not condensate on the cabinet
door!
Info
Door closed?
No
Close door and/or
check door contact
switch
Yes
No
Yes
Indication E6 or E4?
Water tap open?
Sediment filter at water
connection to unit clean?
No
S
Indication E16 or E17?
Yes
No
Check level electrode S2 with
Diagnostic program (dP 8)
Indication = " 1 " ?
Unit connected to treated water?
Yes
E6: Check sensor steamgenerator B5
with diagnostic program (999°C)
E4:Check quenching sensor B2 with
diagnostic program (999°C)
Check steam heating
elements/SSR with Diagnostic
program .
Measure current with
clamp meter
Check solenoid valve
filling Y1
-123-
Yes
E16: Temperature SG & gt; 180°C
Check for scale build up
E17: Temperature SG & lt; -5°C
Fault List CM
Indication H2O OPEN?
Fault tree: Changing pcb / changing EEPROM / Fault " E1 "
Fault type: 1
Changing pcb
Fault type: 2
Unit displays
" E1 "
Fault type: 3
New EEPROM to be connected to
pcb with unknown SW version or
software version before C1-06-05
Software
update
Isolate unit from power supply
(Disconnect control fuses)
Fault type:
2 or 3
Fault type: 1
Fault List CM
S
Replace pcb, do NOT connect
EEPROM as software version on new
pcb might not be known
NOTE:
Do NOT connect replacement EEPROM
to pcb as software version on pcb might
be too old!
New EEPROM might be
damaged again!
Reconnect unit to power supply
(reconnect control fuses)
Update software to
C1-06-05 or later
Update software to C1-06-05 or later
Software
update
Isolate unit from power supply
(Disconnect control fuses)
OK
Reconnect EEPROM
Reconnect unit to power supply
(reconnect control fuses)
OK
Fault type 2 or 3
OK
-124-
" E1 " is still
displayed
Contact Rational
Service
Buzzer sounds
Buzzer sounds intermittently
after fault identification and
after switching on the unit.
Indication
E 7?
Info
Yes
Reason of fault:
Any thermo couple is defective
Thermo couple of pcb defective,
change pcb
No
Indication E3 or E4
or E5 or E6?
E3 = Interior cabinet sensor B1
E4 = Quenching sensor B2
E5 = Core temp. sensor B3
E6 = Sensor steam generator B5
Unit out of order
Fault List CM
S
Check connector of
thermocouple for sufficient
contact.
Change defective
thermocouple.
-125-
Indication " E13 " (SC-automatic)
Level electrode of the steam
generator did not recognise a
reduction of the water level during
last SC-Automatic
INFO
Unit shows E13
Activate function test
Select step F14
SC Pump M4
by pressing timer key,
activate function with
core temper. key
Fault List CM
S
Is pump active and
water is pumped out?
Short circuit level electrode or
check drain system and
quenching box for dirt
clean if necessary
Yes
No
Check pump for scale
deposits or other dirt,
that blocks the impeller
230V output at connector X18
1/2 during function test
present?
Yes
Check cable, connector
and pump.
Change faulty part.
No
Aux. contact 13/14
of contactor K1
ok?
No
Change aux. contact
or contactor
Fuse F2 of pcb ok?
Yes
Change pcb
Clean housing of the pump,
descale steam generator
and /or change pump
No
Change fuse,
check cable and pump
for short circuit
-126-
Indication " rES " (= reset)
Unit shows
" rES "
Does the connected
gas type comply with
the gas type on the
name plate?
Reason:
Flame monitoring does not
work after ignition
INFO
- Convert unit to connected gas type.
- Follow instruction of training manual
Attention: Carry out flue gas analysis
No
Yes
Reset only in case all gas
appliances of the kitchen are
switched on
Open gas supply
Switch on ventilation
No
Yes
- Cross section of the gas
supply pipe is to small
- Flow gas pressure is to low
Install sufficient supply pipe,
increase gas pressure
No
Press reset key
If after several attempts unit still is not
working
Check ignition-electrode, -cable, -box and gas valve
CHnG POL (check polarity)
Unit shows
" CHnG POL "
S
Fault List CM
Gas supply open
External Ventilation system
Info
For flame monitoring L1 mains must be
connected with correct polarity
Check power connection for correct
polarity, colour code:
Live = brown or black
Neutral = blue
-127-
Notes:
COMMON
S
-128-
Notes:
COMMON
S
-129-
CM101E
76-00011
3NAC400V 50-60Hz
Typ / Type
Schaltplan
Wiring diagram
Spannung (SPL)
Voltage
Version
Version
Version
75-20017
Deckblatt-Nr.
Front Page No.
E11ME0401
04.05.2004 19:39:45
04.05.2004
Geräteserialnr.
Serial number
Erstellt am
Created at
Gültig ab
Valid from
Ersteller
Creator
Version
Legende
78-00022
Legend electr. components
SCHD
0401
0
0
0
Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem Schaltplan und 3. der Legende der elektrischen Bauteile
The electric documentation contains: 1. this cover sheet, 2. the wiring diagram and 3. the bill of electrical material (BOM)
Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation
0
Version
0
2
0
76-00011
Blatt 1
Page
3
Überblick
MODUL 1 Sicherheitskette, Sp.-Versorgung PCB
Safety chain, Power supply pcb
Blatt 2
Page
MODUL 2 Heißluftheizung/Dampfheizung
Hot air heating/Steam heating
Blatt 3
Page
MODUL 3 Klima Plus, Fühler
Humidity control, Sensors
1
4
PCB
A4
5
6
3NAC400V 50-60Hz
CM101E
MODUL 4 Wasser
Water, Drain, CleanJet
MODUL 5 Lüftermotor
Fan Motor, Cooling Fan
MODUL 6 Summer, EEPROM
Buzzer, EEPROM
MODUL 7 Option
Options
7
8
Blatt
Page
Datum
Date
Erstellt von
Created by
Blatt 4
Page
Blatt 5
Page
Blatt 6
Page
Blatt 7
Page
9
8
30.04.2004
PA
0
W0
N/O
Version
2
1
4
3
6
5
YE/GN
YE/GN
BU
BU
PE
X0
0
76-00011
N
1
BU
BK
BN
BN
PE
N
L3
L2
F3
N/O
K1
Sicherheitstemperaturbegrenzer
360°C/680°F
Safety temperature limiter
W17
F4
Sicherheitstemperaturbegrenzer
160°C/320°F
Safety temperature limiter
Entstörfilter
Electronic noise filter
Z1
X7
GY
L1
13
14
2
1
2
1
1
PCB
3
5
3
1
14
K1
A2
A1
2
.00
4 .00
6 .00
13 .05
2
BN
H1
Erstellt von
Created by
F6
K1:1 / 5.00
K1:3 / 2.00
K1:5 / 2.00
N / 5.00
PE / 5.00
2AT
.
9
X13
6
5
4
3
2
1
Blatt
Page
Datum
Date
K1:A2 / 5.00
CM101E
7
2
BU
X58
0,8A
.
F5
1
Garraumbeleuchtung
Interior cabinetlight
K1:13 / 5.00
BU
2AT
.
F6.1
8
BN
W11
7
3NAC400V 50-60Hz
T1
On/off switch
S1Ein/Aus Schalter
240V
6
230V
A4
5
220V
4
208V
3
Halogentrafo
Halogen transformer
RD
BN
MODUL 1 Sicherheitskette, SP.-Versorgung PCB
Safety chain, Power supply pcb
6,3A
F2
6,3A
F1
2
200V
0
12V
250V
K1
BK
RD
N/O
Hauptschütz
Main contactor
0V
0V
BK
1
30.04.2004
PA
0
K1:5 / 1.08
X0
K1:1 / 5.00
Version
1
K1:3 / 1.08
0
VT
BK
OG
0
76-00011
AWG 12
W16
1
3
4
3
1
-D1
A-
2
WH
2
HL2
B+
3
WH
3
+HL2
6
5
R2
2
1
4
3
B2
B-
4
WH
4
3x3kW
9kW D1/D2
Leistungshalbleiter
solid state relay
D1
A+
1
WH
+D1
3x3kW
9kW D1/D2
A2
A1/B1
X33
W1
X24
V1
PCB
4
-HL2
MODUL 2 Heißluftheizung/Dampfheizung
Hot air heating/Steam heating
2
1
A4
R1
Thermoelement Dampfgenerator
Thermocouple steam generator
2
X34
6
5
A2
+D2
1
D2
A+
GY
5
A-
2
GY
6
3
B+
R4
2
1
4
3
8
6
8
7
12
11
CM101E
10
9
7
3NAC400V 50-60Hz
6x3kW
18kW HL1/HL2
6
5
B2
4
GY
B-
+HL1
GY
7
HL1
-D2
Leistungshalbleiter
solid state relay
A1/B1
V2
5
-HL1
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
2
30.04.2004
PA
0
Version
0
0
76-00011
1
2
X73
1
X12
GY
PCB
W5
A4
S2
1
WH
2
2
3
WH
3
B1
2
X3
3
GN
1
3
2
B2
X4
GN
1
5
X2
4
4
3
2
B3
MODUL 3 Klima Plus, Fühler
Humidity control, Sensors
4
YE/GN
4
Niveauelektrode
Water level sensor
WH
Thermoelement Garraum
Thermocouple cooking cabinet
WH
Thermoelement Ablöschung
Thermocouple quenching system
WH
GN
1
Thermoelement Kerntemperatur
Termocouple core temperature
5
4
X6
3
WH
B5
2
GN
1
Thermoelement Dampfgenerator
Thermocouple steam generator
S3
6
2
CM101E
2
1
3
S7
X32
7
PK
4
5
3NAC400V 50-60Hz
1
X27
Türkontaktschalter
Door contact switch
BN
GN
WH
YE
KT-Potentiometer
CT-Potentiometer
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
3
30.04.2004
PA
Version
0
76-00011
PCB
2
Y1
X30
W3
A2
A1
1
WH
3
X19
3
2
A2
A1
WH
BU
Y2
4
1
4
MODUL 4 Wasser
Water, Drain, CleanJet
3
Magnetventil-Füllen
Solenoid valve filling
A4
1
Magnetventil-Ablöschung
Solenoid valve guenching system
0
0
4
BU
2
5
5
6
M4
X31
W4
M
~
1
WH
1
X18
SC-Pumpe
SC-pump
2
BU
2
6
4
3NAC400V 50-60Hz
CM101E
3
7
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
4
30.04.2004
PA
0
Version
BU
1.08 / K1:A2
0
76-00011
BN
YE/GN
BU
1.08 / K1:13
1.08 / PE
1.08 / N
BK
1
M11 M
1~
A2
A1
Kühllüfter
Cooling fan
0
2
M5 M
1~
A2
A1
3
MODUL 5 Lüftermotor
Fan Motor, Cooling Fan
Kühllüfter
Cooling fan
1.08 / 2.00 / K1:1
4
5
6,3A
.
.
F21
6,3A
F20
6
X22
1
2
3
A4
7
PCB
3NAC400V 50-60Hz
CM101E
Blink code fam motor
See Training manual page 83
Blinkcode Lüftermotor
Siehe Trainingshandbuch Seite 83
M
~
M1
RJ45
Lüftermotor
Fan motor
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
30.04.2004
5
PA
0
Version
A4
0
76-00011
PCB
1
2
4
MODUL 6 Summer, EEPROM
Buzzer, EEPROM
3
X47
W9
X8
5
1
WH
1
T2
2
WH
2
Summer
Buzzer
0
6
1
2
3
EEPROM
4
3NAC400V 50-60Hz
CM101E
X50
7
Externe EPROM
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
6
30.04.2004
PA
0
Version
0
X20
3
2
2:Frei
1
1:Frei
0
4
Sicotronic system
Sicotronic system
4:Gerät EIN (a)
PCB
3:Nullleiter (d)
76-00011
A4
1
5
6:Heizungsanforderung (b)
5:Eingang Sicotronic (c)
6
X23
2
1
2
3
Dunstabzug
Extractor hood
MODUL 7 Option
Options
3
4
5
6
3NAC400V 50-60Hz
CM101E
7
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
7
30.04.2004
PA
42.00.004
40.00.395
40.00.287
40.01.603
40.00.291
4001.0224
4001.0224
40.01.329
40.00.605
3024.0201
40.01.555
40.00.274
3101.1008
44.00.207
3101.1008
44.00.194
44.00.534
40.00.265
3002.0402
40.00.454
40.00.464
40.00.278
3006.0107
40.01.589
40.01.589
40.00.338
50.00.316
50.00.139
40.00.465
8801.0136
40.00.201
40.00.222
40.00.232
40.00.217
40.00.236
40.00.219
40.00.205
40.00.212
A4
B1
B2
B3
B5
F1
F2
F3
F4
H1
K1
M1
M11
M4
M5
R1
R2
R4
S2
S3
S7
T1
T2
V1
V2
X20
Y1
Y2
Z1
W0
W1
W11
W16
W17
W3
W4
W5
W9
Änderungsdatum
Erzeuger
Artikelnr.
Item number
Name
Name
Positionsliste
Bill of material
2004-04-02 11:36:57
SCHD
Name
Spannung
Seite 1 von 1
Dokument-Nr.
Version
Safety temperature limiter 360°C/680°F
Interior cabinet light
Main contactor
Fan motor
Cooling fan 101/102E and 202/E J/UL only
SC-pump
Cooling fan
Heating element steam 61-202
Heating element steam 61-202
Heating element hot air 61-202
Water level electrode
Door contact switch
Time / Core potentiometer
Transformer
Buzzer
Solid state relay
Solid state relay
Sicotronic system
Solenoid valve filling / SCC (Y3) moistening
Solenoid valve guenching system
Electronic noise filter
Power connection cable
Cable I/O PCB - SSR
Cable Halogen light
Cable Main contactor - SSR
Cable Control Supply
Cable pcb - solenoid valve
Cable pcb - SC-pump
Cable water level sensor
Cable Buzzer
78-00022
0
Operator PCB CM
Thermocouple interior cabinet
Thermocouple quenching system
Thermocouple core temperature
Thermocouple steam generator
Control fuse
Control fuse
Safety temp. limiter G135°C/275°F E160°C/320°F
Item description
CM101E
3NAC 400/415V 50-60Hz
Bedienplatine CM
Thermoelement Garraum
Thermoelement Ablöschung
Thermoelement Kerntemperatur CM
Thermoelement Dampfgenerator
Steuersicherung
Steuersicherung
Sicherheitstemp. Begrenzer G135°C/275°F
E160°C/320°F
Sicherheitstemperaturbegrenzer 360°C/680°F
Halogenbeleuchtung alle
Hauptschütz
Lüftermotor TG u. SG
Kühllüfter 101/102E u. 202/E J/UL
SC-Pumpe
Kühllüfter 61-202E/G
Dampfheizkörper 61-202
Dampfheizkörper 61-202
Heißluftheizkörper 61-202
Niveauelektrode
Türkontaktschalter
Potentiometer Zeit / Kerntemperatur
Trafo
Alarmsummer
Leistungshalbleiter 61-202/E
Leistungshalbleiter 61-202/E
Sicotronic-Klemme
Magnetventil Füllen / SCC (Y3) Beschwaden
Magnetventil Ablöschung
Entstörfilter
Anschlusskabel
Kabel-Ansteuerung I/O PCB - SSR
Kabel:Halogenbeleuchtung
Kabel:Hauptschütz - SSR
Kabel: Steuerstamm
Kabel: Platine - Magnetventile
Kabel: Platine - SC-Pumpe
Kabel:Niveauelektrode
Kabel:Alarmsummer
Artikelbezeichnung
1
6
1
5
5
4
5
2
2
2
3
3
1
6
2
2
7
4
4
1
1
2
2
1
4
4
3
6
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
8
3
3
3
3
1
1
1
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Module
Modul
K1:5 / 1.08
R1
VT
5
HL2
B+
3
2
6x3kW
18kW D1
8
7
0
10
9
B2
4
1
B-
76-00017
6
4
1
Version
A-
2
Leistungshalbleiter
solid state relay
D1
A+
1
3
K1:1 / 5.00
Thermoelement
Dampfgenerator
Thermocouple
steam generator
0
A2
A1/B1
X35
OG
AWG 8(4x)
W16
V3
BK
K1:3 / 1.08
0
12
11
R2
4
3
6x3kW
18kW D2
6
5
8
7
3
10
9
12
11
A4
+D1
D1
A+
1
WH
1
-D1
A-
2
WH
2
HL2
B+
3
WH
3
+HL2
2
1
4
3
Leistungshalbleiter
solid state relay
R3
A2
A1/B1
X33
W1
X24
V1
PCB
4
6
5
8
5
X34
A2
+D2
D2
A+
1
GY
5
A-
2
GY
6
B+
3
10
9
12
11
R4
2
1
8
B2
4
GY
B-
+HL1
GY
7
HL1
-D2
Leistungshalbleiter
solid state relay
A1/B1
V2
7
6x3kW
18kW D2
B2
B-
4
WH
4
-HL2
MODUL 2 Heißluftheizung/Dampfheizung
Hot air heating/Steam heating
2
1
2
6
-HL1
8
7
10
9
CM202E
6x5kW
30kW HL1/HL2
6
5
12
11
R5
3NAC400V 50-60Hz
4
3
7
2
1
4
3
8
A2
Blatt
Page
Datum
Date
D2
A+
1
A-
2
HL1
B+
3
8
7
10
9
12
11
PA
B2
B-
4
2
30.04.2004
Leistungshalbleiter
solid state relay
6x5kW
30kW HL1/HL2
Erstellt von
Created by
6
5
X36
A1/B1
V4
9
0
Ve rsion
7
X59
1
2
3
4
5
6
250V
240V
230V
220V
208V
200V
0V
T4
2
2
0V
X67
1
12V
M5
M
0
76-00017
T4 - 40.00.592 (200-250VAC / 12VDC)
M5 - 40.00.474 (12VDC)
BU
1.08 / K 1:A 2
YE /G N
1.08 / P E
BN
BU
1.08 / N
1.08 / K 1:13
BK
1
T rafo 12V
T ransformer 12V
0
-
~
1.08 / 2. 00 / K 1: 1
3
unten
down
6, 3A
.
.
F2 1
6, 3A
F2 0
X 221
1
2
3
5
Blink code fam motor
See Training manual page 83
Blinkcode Lüftermotor
Siehe Trainingshandbuch Seite 83
M
~
M1
4
MODUL 5 Lüfter motor
F an Motor, C ooling Fan
K ühllüfter
C ooling fan
RJ4 5
unten
down
Lüftermotor
Fan motor
M
~
M2
RJ4 5
oben
top
oben
top
Lüftermotor
Fan motor
X22
1
2
3
A4
C M202E
7
PCB
3NAC 400V 50- 60H z
6, 3A
.
.
F2 1
6, 3A
F2 0
6
8
Blatt
P age
Da tum
Da te
E rstellt von
Created by
9
5
30.04. 2004
PA
0
K1
W0
N/O
Version
L1
2
1
4
3
6
5
YE/GN
YE/GN
BU
BU
PE
X0
3
76-00011
N
1
BU
BK
L2
BN
PE
N
L3
L2
L1
F3
K1
N/O
Sicherheitstemperaturbegrenzer
360°C/680°F
Safety temperature limiter
W17
F4
Sicherheitstemperaturbegrenzer
160°C/320°F
Safety temperature limiter
Entstö er
Electronic noise lter
Z1
X7
GY
RD
BN
1
13
14
2
1
2
11
On/o switch
33
5
3
1
14
K1
2
T1
.00
4 .00
6 .00
13 .05
A2
A1
22
S1 Ein/Aus Schalter
H1
22
44
33
F6
K1:1 / 5.00
K1:3 / 2.00
K1:5 / 2.00
N / 5.00
PE / 5.00
2AT
.
9
11
33
22
11
77
66
55
F5
44
1,6A
.
33
22
11
42.00.047
40.00.277
X56
3NAC400V 50-60Hz
INDEX F
Blatt
Page
Datum
Date
Erstellt von
Created by
BU
Ab / since 02-2006
CM PCB Index F:
CM transformer Index F:
K1:A2 / 5.00
BN
X57
Steuertrafo
Control
transformer
X46
W11
W25
2AT
.
F6.1
8
K1:13 / 5.00
Garraumbeleuchtung
Interior cabinet light
22
11
X16
2,5V
250V
PCB
7
0V
240V
6
2,5V
230V
A4
5
11,5V
220V
4
11,5V
208V
3
MODUL 1 Sicherheitskette, SP.-Versorgung PCB
Safety chain, Power supply pcb
6,3A
F2
6,3A
F1
2
12V
200V
0
RD
N/O
Hauptschütz
Main contactor
12V
0V
L3
16.01.2006
1
SCHD
CM101G
76-00050
1NAC230V 50-60Hz
Typ / Type
Schaltplan
Wiring diagram
Spannung (SPL)
Voltage
Version
Version
Version
75-20067
Deckblatt-Nr.
Front Page No.
G11ME0401
05.05.2004 09:02:51
05.05.2004
Geräteserialnr.
Serial number
Erstellt am
Created at
Gültig ab
Valid from
Ersteller
Creator
Version
Legende
78-00036
Legend electr. components
SCHD
0401
0
0
0
Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem Schaltplan und 3. der Legende der elektrischen Bauteile
The electric documentation contains: 1. this cover sheet, 2. the wiring diagram and 3. the bill of electrical material (BOM)
Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation
0
Version
0
2
0
76-00050
Blatt 1
Page
3
Überblick
MODUL 1 Sicherheitskette, Sp.-Versorgung PCB
Safety chain, Power supply pcb
Blatt 2
Page
MODUL 2 Heißluftheizung/Dampfheizung
Hot air heating/Steam heating
Blatt 3
Page
MODUL 3 Klima Plus, Fühler
Humidity control, Sensors
1
4
PCB
A4
5
6
1NAC230V 50-60Hz
CM 101/102 G
MODUL 4 Wasser
Water, Drain, CleanJet
MODUL 5 Lüftermotor
Fan Motor, Cooling Fan
MODUL 6 Summer, EEPROM
Buzzer, EEPROM
MODUL 7 Option
Options
7
8
Blatt
Page
Datum
Date
Erstellt von
Created by
Blatt 4
Page
Blatt 5
Page
Blatt 6
Page
Blatt 7
Page
9
8
30.04.2004
PA
0
Version
W0
N/O
BK
2
BK
BK
K1
BU
BU
BU
4
3
GN/YE
GN/YE
0
76-00050
Entstörfilter
Electronic noise filter
Z1
BU
BK
BN
3
K1
N/O
F4
Sicherheitstemperaturbegrenzer
360°C/680°F
Safety temperature limiter
W17
F3
Sicherheitstemperaturbegrenzer
135°C/275°F
Safety temperature limiter
GY
X7
RD
BN
14
13
2
1
2
1
1
3
3
1
13
K1
A2
A1
2
.00
4 .00
14 .05
2
On/off switch
200V
BU
Erstellt von
Created by
2AT
.
2AT
.
9
PE / 2.00
X13
5
4
2
1
CM 101/102 G
Blatt
Page
Datum
Date
K1:A2 / 2.00
3
K1:A1 / 2.00
Index E
6
BU
7
2
RD
X58
0,8A
.
F5
1
Garraumbeleuchtung
Interior cabinetlight
1
PA
30.04.2004
K1:3 / 5.00
K1:1 / 5.00
K1:14 / 2.00
H1
F6
F6.1
8
BN
BN
7
1NAC230V 50-60Hz
T1
W11
Halogentrafo
Halogen transformer
S1 Ein/Aus Schalter
240V
PCB
6
230V
A4
5
220V
4
MODUL 1 Sicherheitskette, SP.-Versorgung PCB
Safety chain, Power supply pcb
6,3A
F2
6,3A
F1
2
12V
250V
1
1
208V
0
RD
N/O
Hauptschütz
Main contactor
0V
0V
0
Version
1.08 / K1:A1
1.09 / PE
76-00050
0
X60
W17
2
N
~
M8
1
M
L1
1
A5
X65
W17
3
X51
5
W18
W15
PWM
W14
2
4
U/min
GND
PE
3
MODUL 2 Heißluftheizung/Dampfheizung
Hot air heating/Steam heating
RD
YE/GN
BU
1.08 / K1:A2
4
Gasgebläse (HL1)
Gasblower
3
1
2
3
N
2
Y12
4
6
BUS
RJ 45
B12
B11
Feuerungsautomat (HL1 und D)
Ignitionbox
PE
3
HL 1
L1
1
Gasventil
Gas valve
2
Elektrode Gasbrenner
Electrode gas burner
BN
1
7
Y11
D
BUS
RJ 45
6
5
4
GND
X61
W17
2
L1
1
N
8
M
X52
W18
W15
~
2
PWM
4
M9
1
U/min
3
1NAC230V 50-60Hz
CM 101/102 G
Elektrode Gasbrenner
Electrode gas burner
0
Gasventil
Gas valve
1.08 / K1:14
PE
3
Blatt
Page
Datum
Date
Erstellt von
Created by
Gasgebläse (D)
Gasblower
9
A5/M1 / 5.01
PA
2
30.04.2004
A5/PCB / 5.01
PE / 5.00
M5:N / 5.00
M5:~ / 5.00
0
Version
0
0
76-00050
1
2
X73
1
X12
GY
PCB
W5
A4
S2
1
WH
2
2
3
WH
3
B1
2
X3
3
GN
1
3
2
B2
X4
GN
1
5
X2
4
4
3
2
B3
MODUL 3 Klima Plus, Fühler
Humidity control, Sensors
4
YE/GN
4
Niveauelektrode
Water level sensor
WH
Thermoelement Garraum
Thermocouple cooking cabinet
WH
Thermoelement Ablöschung
Thermocouple quenching system
WH
GN
1
Thermoelement Kerntemperatur
Termocouple core temperature
5
4
X6
3
WH
B5
2
GN
1
Thermoelement Dampfgenerator
Thermocouple steam generator
S3
6
2
1
S7
3
PK
4
CM 101/102 G
2
X32
7
5
1NAC230V 50-60Hz
1
X27
Türkontaktschalter
Door contact switch
BN
GN
WH
YE
KT-Potentiometer
CT-Potentiometer
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
3
30.04.2004
PA
Version
0
76-00050
PCB
2
Y1
X30
W3
A2
A1
1
WH
3
X19
3
2
A2
A1
WH
BU
Y2
4
1
4
MODUL 4 Wasser
Water, Drain, CleanJet
3
Magnetventil-Füllen
Solenoid valve filling
A4
1
Magnetventil-Ablöschung
Solenoid valve guenching system
0
0
4
BU
2
5
5
6
M4
X31
W4
M
~
1
WH
1
X18
SC-Pumpe
SC-pump
2
BU
2
6
4
1NAC230V 50-60Hz
CM 101/102 G
3
7
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
4
30.04.2004
PA
0
Version
BU
2.08 / M5:N
0
76-00050
2.08 / A5/PCB
2.08 / A5/M1
BN
GN/YE
2.08 / PE
2.08 / M5:~
BU
1.09 / K1:3
M11 M
1~
A2
A1
Kühllüfter
Cooling fan
1
2
M5 M
1~
A2
A1
3
MODUL 5 Lüftermotor
Fan Motor, Cooling Fan
Kühllüfter
Cooling fan
BK
4
5
.
M
~
.
M1
6,3A
.
.
F21
6,3A
F20
6
X22
1
2
3
A4
7
PCB
.
1NAC230V 50-60Hz
CM 101/102 G
Blink code fam motor
See Training manual page 83
Blinkcode Lüftermotor
Siehe Trainingshandbuch Seite 83
RJ 45
0
Lüftermotor
Fan motor
1.09 / K1:1
RJ 45
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
30.04.2004
5
PA
0
Version
A4
0
76-00050
PCB
1
2
4
MODUL 6 Summer, EEPROM
Buzzer, EEPROM
3
X47
W9
X8
5
1
WH
1
T2
2
WH
2
Summer
Buzzer
0
6
1
3
EEPROM
2
4
1NAC230V 50-60Hz
CM 101/102 G
X50
7
Externe EPROM
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
6
30.04.2004
PA
0
Version
0
PCB
0
76-00050
A4
1
X23
2
1
2
3
Dunstabzug
Extractor hood
MODUL 7 Option
Options
3
4
5
6
1NAC230V 50-60Hz
CM 101/102 G
7
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
7
30.04.2004
PA
42.00.004
74.00.221
40.01.097
40.00.287
40.01.603
40.01.095
4001.0224
4001.0224
3014.0328
40.01.482
3024.0201
40.00.451
40.00.274
3101.1008
44.00.207
3101.1008
70.00.028
70.00.028
44.00.287
40.00.454
40.00.464
40.00.278
3006.0107
50.00.316
50.00.139
40.01.483
40.01.596
40.00.222
40.00.230
40.00.215
40.00.246
40.00.237
40.00.236
40.00.219
40.00.205
40.00.212
A4
A5
B1
B2
B3
B5
F1
F2
F3
F4
H1
K1
M1
M11
M4
M5
M8
M9
S2
S3
S7
T1
T2
Y1
Y2
Z1
W0
W11
W14
W15
W17
W18
W3
W4
W5
W9
Änderungsdatum
Erzeuger
Artikelnr.
Item number
Name
Name
Positionsliste
Bill of material
2004-04-01 11:23:09
SCHD
Name
Spannung
Seite 1 von 1
Dokument-Nr.
Version
Safety temperature limiter 360°C/680°F
Interior cabinet light
Main contactor
Fan motor
Cooling fan 101/102E and 202/E J/UL only
SC-pump
Cooling fan
Gasblower Hot Air bottom
Gasblower Steam
Water level electrode
Door contact switch
Time / Core potentiometer
Transformer
Buzzer
Solenoid valve filling / SCC (Y3) moistening
Solenoid valve guenching system
Electronic noise filter
Power connection cable
Cable Halogen light
Cable Ignition box - gas valve
Cable Ignition box - gas blower motor
Cable Control Supply
Cable ground connection gas valve
Cable pcb - solenoid valve
Cable pcb - SC-pump
Cable water level sensor
Cable Buzzer
78-00036
0
Operator PCB CM
Ignition box
Thermocouple interior cabinet
Thermocouple quenching system
Thermocouple core temperature
Thermocouple steam generator
Control fuse
Control fuse
Safety temp. limiter G135°C/275°F E160°C/320°F
Item description
CM101G
1NAC230V 50-60Hz
Bedienplatine CM
Feuerungsautomat Brenner 61-202
Thermoelement Garraum
Thermoelement Ablöschung
Thermoelement Kerntemperatur CM
Thermoelement Dampfgenerator
Steuersicherung
Steuersicherung
Sicherheitstemp. Begrenzer G135°C/275°F
E160°C/320°F
Sicherheitstemperaturbegrenzer 360°C/680°F
Halogenbeleuchtung alle
Hauptschütz
Lüftermotor TG u. SG
Kühllüfter 101/102E u. 202/E J/UL
SC-Pumpe
Kühllüfter 61-202E/G
Gasgebläse HL unten
Gasgebläse DG
Niveauelektrode
Türkontaktschalter
Potentiometer Zeit / Kerntemperatur
Trafo
Alarmsummer
Magnetventil Füllen / SCC (Y3) Beschwaden
Magnetventil Ablöschung
Entstörfilter
Anschlusskabel
Kabel:Halogenbeleuchtung
Kabel:Feuerungsautomat - Gasventil
Kabel:Feuerungsautomat - Gasgebläse
Kabel: Steuerstamm
Kabel:Erdung Gasventil
Kabel: Platine - Magnetventile
Kabel: Platine - SC-Pumpe
Kabel:Niveauelektrode
Kabel:Alarmsummer
Artikelbezeichnung
1
6
1
5
5
4
5
2
2
3
3
1
6
4
4
1
1
2
2
1
2
4
4
3
6
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
8
2
3
3
3
3
1
1
1
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Module
Modul
0
Ve rsion
1.08 / K 1:A 1
2
N
~
M10
1
M
L1
1
0
76-00054
X62
W17
G as gebläse ( HL2)
Ga sblower
1.09 / P E
W18
3
X53
A6
X66
W12
PWM
2
4
U/min
GND
PE
3
W17
Y13
4
BUS
B13
Feuer ungsautomat ( HL2) unten
Ignitionbox down
PE
3
HL 2
N
2
RD
YE /G N
BU
RJ 4 5
BUS
Aderss ierung
4
X60
W17
2
M8
1
~
N
M
L1
1
A5
X65
W17
X51
5
3
GND
PE
3
W18
W15
PWM
W14
2
4
U/min
MODUL 2 H eißluftheizung/D ampfheizung
Hot air heating/Steam heating
6
5
4
L1
1
E lektrode G asbr enner
E lectrode gas bur ner
1.08 / K 1:A 2
Ga sventil
G as va lve
3
G as gebläse ( HL1)
Ga sblower
BN
1
2
3
N
2
4
6
BUS
RJ 4 5
7
B12
B11
Feuer ungsautomat ( HL1 und D )
Ignitionbox
4
PE
3
HL 1
Y12
L1
1
Ga sventil
G as va lve
2
E lektrode G asbr enner
E lectrode gas bur ner
1
BUS
RJ 4 5
Y11
D
6
5
W15
GND
X61
W17
2
N
W18
M9
PWM
4
2
1
U/min
3
~
L1
1
8
M
X52
1NAC 230V 50- 60H z
C M 201/202 G
E lektrode G asbr enner
E lectrode gas bur ner
0
Ga sventil
G as va lve
1.08 / K 1:14
PE
3
Blatt
P age
Da tum
Da te
E rstellt von
Created by
Ga sgebläse ( D)
Ga sblower
9
A5/M1 / 5. 01
PA
2
03.05. 2004
A5/P C B / 5. 01
A6/M2 / 5. 01
P E / 5. 00
T4:N / 5.00
T4:~ / 5.00
0
Ve rsion
BN
2.08 / T4:N
7
250V
240V
230V
220V
208V
200V
0V
2
0V
X67
1
12V
M5
M
T4 - 40.00.592 (200-250VAC / 12VDC)
M5 - 40.00.474 (12VDC)
X59
1
2
3
4
5
6
0
76-00054
2.08 / A 5/PC B
2.08 / A 6/M2
2.08 / A 5/M1
BU
2.08 / T4:~
GN /Y E
2.08 / P E
T4
BU
1.09 / K 1:3
2
-
~
BK
1
12V T rafo
.
.
M
~
M1
4
6, 3A
.
.
F2 1
6, 3A
F2 0
X22
1
2
3
5
.
Blink code fam motor
See Training manual page 83
Blinkcode Lüftermotor
Siehe Trainingshandbuch Seite 83
unten
down
MODUL 5 Lüfter motor
F an Motor, C ooling Fan
3
RJ 4 5
0
K ühllüfter
C ooling fan
RJ 4 5
unten
down
Lüftermotor
Fan motor
M
~
.
M2
RJ 4 5
oben
top
oben
top
Lüftermotor
Fan motor
1.09 / K 1:1
A4
PCB
C M 201/202 G
X 221
1
2
3
7
.
1NAC 230V 50- 60H z
6, 3A
.
.
F2 1
6, 3A
F2 0
6
RJ 4 5
8
Blatt
P age
Da tum
Da te
E rstellt von
Created by
9
5
03.05. 2004
PA
42.00.004
74.00.221
74.00.221
40.01.099
40.00.398
40.00.298
40.01.095
4001.0224
4001.0224
3014.0328
40.01.482
3024.0201
3024.0201
40.00.451
40.00.274
70.00.028
40.00.274
44.00.207
40.00.474
70.00.028
70.00.067
44.00.287
40.00.454
40.00.464
40.00.333
3006.0107
40.00.592
50.00.316
50.00.139
40.01.483
40.01.596
40.00.229
40.00.221
40.00.230
40.01.485
40.00.218
40.00.237
40.00.220
40.00.219
A4
A5
A6
B1
B2
B3
B5
F1
F2
F3
F4
H1
H2
K1
M1
M10
M2
M4
M5
M8
M9
S2
S3
S7
T1
T2
T4
Y1
Y2
Z1
W0
W11
W12
W14
W15
W17
W18
W3
W4
Änderungsdatum
Erzeuger
Artikelnr.
Item number
Name
Name
Positionsliste
Bill of material
2004-04-19 16:21:09
SCHD
Name
Spannung
Seite 1 von 2
Dokument-Nr.
Version
Safety temperature limiter 360°C/680°F
Interior cabinet light
Interior cabinet light
Main contactor
Fan motor
Gas blower motor Hot Air top
Fan motor 201/202
SC-pump
Cooling fan
Gasblower Hot Air bottom
Gasblower Steam
Water level electrode
Door contact switch
Time / Core potentiometer
Transformer
Buzzer
Transformer cooling fan 12V DC
Solenoid valve filling / SCC (Y3) moistening
Solenoid valve guenching system
Electronic noise filter
Power connection cable
Cable Halogen light
Cable Ignition box - gas blower motor
Cable Ignition box - gas valve
Cable Ignition box - gas blower motor
Cable Control Supply
Cable ground connection gas valve
Cable pcb - solenoid valve
Cable pcb - SC-pump
78-00114
0
Operator PCB CM
Ignition box
Ignition box
Thermocouple interior cabinet
Thermocouple quenching system
Thermocouple core temperature
Thermocouple steam generator
Control fuse
Control fuse
Safety temp. limiter G135°C/275°F E160°C/320°F
Item description
CM202G
1NAC230V 50-60Hz
Bedienplatine CM
Feuerungsautomat Brenner 61-202
Feuerungsautomat Brenner 201/202 HL
Thermoelement Garraum
Thermoelement Ablöschung
Thermoelement Kerntemperatur CM
Thermoelement Dampfgenerator
Steuersicherung
Steuersicherung
Sicherheitstemp. Begrenzer G135°C/275°F
E160°C/320°F
Sicherheitstemperaturbegrenzer 360°C/680°F
Halogenbeleuchtung alle
Halogenbeleuchtung 201/202
Hauptschütz
Lüftermotor TG u. SG
Gasgebläse Hl oben
Lüftermotor SG
SC-Pumpe
Kühllüfter 61-202E/G
Gasgebläse HL unten
Gasgebläse DG
Niveauelektrode
Türkontaktschalter
Potentiometer Zeit / Kerntemperatur
Trafo
Alarmsummer
Trafo Kühllüfter
Magnetventil Füllen / SCC (Y3) Beschwaden
Magnetventil Ablöschung
Entstörfilter
Anschlusskabel
Kabel:Halogenbeleuchtung
Kabel:Feuerungsautomat - Gasgebläse
Kabel:Feuerungsautomat - Gasventil
Kabel:Feuerungsautomat - Gasgebläse
Kabel: Steuerstamm
Kabel:Erdung Gasventil
Kabel: Platine - Magnetventile
Kabel: Platine - SC-Pumpe
Artikelbezeichnung
1
6
6
1
5
2
5
4
5
2
2
3
3
1
6
5
4
4
1
1
2
2
2
1
2
4
4
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
8
2
2
3
3
3
3
1
1
1
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Module
Modul
40.01.542
40.00.212
W5
W9
Änderungsdatum
Erzeuger
Artikelnr.
Item number
Name
Name
Positionsliste
Bill of material
2004-04-19 16:21:09
SCHD
Kabel:Niveauelektrode
Kabel:Alarmsummer
Artikelbezeichnung
Name
Spannung
Seite 2 von 2
CM202G
1NAC230V 50-60Hz
Cable water level sensor
Cable Buzzer
Item description
Dokument-Nr.
Version
78-00114
0
Modul 3
Modul 6
Module
Modul
SCC101E
76-00003
3NAC400V 50-60Hz
Typ / Type
Schaltplan
Wiring diagram
Spannung (SPL)
Voltage
Version
Version
Version
75-20065
Deckblatt-Nr.
Front Page No.
E11SE0401
04.05.2004 18:07:16
04.05.2004
Geräteserialnr.
Serial number
Erstellt am
Created at
Gültig ab
Valid from
Ersteller
Creator
Version
Legende
78-00111
Legend electr. components
SCHD
0401
0
0
0
Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem Schaltplan und 3. der Legende der elektrischen Bauteile
The electric documentation contains: 1. this cover sheet, 2. the wiring diagram and 3. the bill of electrical material (BOM)
Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation
0
Version
0
2
0
76-00003
Blatt 1
Page
3
Überblick
MODUL 1 Sicherheitskette, Sp.-Versorgung PCB
Safety chain, Power supply pcb
Blatt 2
Page
MODUL 2 Heißluftheizung/Dampfheizung
Hot air heating/Steam heating
Blatt 3
Page
MODUL 3 Klima Plus, Fühler
Humidity control, Sensors
1
A2
CPU
A3
I/O-PCB
A1
OPERATOR
PCB
4
5
6
8
Blatt 7
Page
3NAC400V 50-60Hz
SCC101E
MODUL 4 Wasser
Water, Drain, CleanJet
MODUL 5 Lüftermotor
Fan Motor, Cooling Fan
Blatt
Page
Datum
Date
Erstellt von
Created by
Blatt 4
Page
Blatt 5
Page
Blatt 6
Page
MODUL 6 Garraumbeleuchtung, Summer,
Zentrales Einstellrad, EEPROM
Cabinet light, Buzzer, Central Dial, EEPROM
MODUL 7 Option
Options
7
9
8
05.05.2004
PA
0
K1
W0
N/O
BK
2
1
Version
BK
4
3
6
5
YE/GN
YE/GN
BU
BU
PE
X0
0
76-00003
N
1
BU
BK
VT
BK
OG
BN
BN
PE
N
L3
L2
L1
F3
N/O
K1
Sicherheitstemperaturbegrenzer
360°C/680°F
Safety temperature limiter
W17
F4
Sicherheitstemperaturbegrenzer
160°C/320°F
Safety temperature limiter
Entstörfilter
Electronic noise filter
Z1
X7
13
14
2
1
2
1
1
3
Operator PCB
5
3
1
14
K1
.00
4 .00
6 .00
13.05
T1
2
A2
A1
2
On/off switch
4
3
4
6
5
4
SCC101E
7
1,6A
.
F5
3
2
1
X56
W13
2AT
.
2
Erstellt von
Created by
1
X21
9
2AT
.
F6
3NAC400V 50-60Hz
Blatt
Page
Datum
Date
K1:A2 / 5.00
BU
PA
A1
1
05.05.2004
I/O-PCB
K1:1 / 5.00
K1:3 / 2.00
K1:5 / 2.00
N / 5.00
PE / 5.00
BN
GY
X57
Steuertrafo
Control
transformer
2
1
X46
1
WH
W10
3
WH
WH
WH
WH
WH
1
2
WH
3
2
1
3
X14
2
X10
F6.1
8
K1:13 / 5.00
S1Ein/Aus Schalter
2,5V
250V
A2
7
0V
240V
6
2,5V
230V
5
11,5V
220V
4
11,5V
208V
3
GY
RD
BN
MODUL 1 Sicherheitskette, SP.-Versorgung PCB
Safety chain, Power supply pcb
6,3A
F2
6,3A
F1
2
12V
200V
0
RD
N/O
Hauptschütz
Main contactor
12V
0V
0
K1:5 / 1.08
X0
K1:1 / 5.00
Version
1
K1:3 / 1.08
0
VT
BK
OG
0
76-00003
AWG 12
W16
1
3
X33
4
3
+D1
D1
A+
1
WH
1
-D1
A-
2
WH
2
HL2
B+
3
WH
3
+HL2
6
5
R2
2
1
4
3
B2
B-
4
WH
4
3x3kW
9kW D1/D2
Leistungshalbleiter
solid state relay
3x3kW
9kW D1/D2
A2
A1/B1
V1
W1
X24
I/O-PCB
4
-HL2
MODUL 2 Heißluftheizung/Dampfheizung
Hot air heating/Steam heating
2
1
A1
R1
Thermoelement Dampfgenerator
Thermocouple steam generator
2
X34
6
5
A2
+D2
1
D2
A+
GY
5
A-
2
GY
6
3
B+
R4
2
1
4
3
8
6
8
7
12
11
SCC101E
10
9
7
3NAC400V 50-60Hz
6x3kW
18kW HL1/HL2
6
5
B2
4
GY
B-
+HL1
GY
7
HL1
-D2
Leistungshalbleiter
solid state relay
A1/B1
V2
5
-HL1
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
2
05.05.2004
PA
0
Version
S4
X48
1
WH
1
X11
Operator PCB
W8
A2
0
Endschalter Klappenmotor
End position switch flap motor
3
2
M3
M
4
0
-
WH
4
76-00003
WH
WH
+
3
2
Klappenmotor
Flap motor
GY
2
X32
1
S2
1
WH
2
3
WH
3
4
YE/GN
4
2
B2
B1
2
X3
1
3
X4
WH
2
4
GN
1
MODUL 3 Klima Plus, Fühler
Humidity control, Sensors
P1
GND
P
IN Signal
GY
3
3
GY
2
2
1
X29
1
X1
GY
CPU
.
W7
A3
GN
3
Thermoelement Garraum
Thermocouple cooking cabinet
X12
W5
1
Niveauelektrode
Water level sensor
Differenzdrucksensor
Differential pressure sensor
WH
Thermoelement Ablöschung
Thermocouple quenching system
5
X5
4
3
WH
2
B4
Thermoelement Feuchte
Thermocouple humidity
GN
1
5
4
X6
3
WH
B5
2
GN
1
Thermoelement Dampfgenerator
Thermocouple steam generator
2
3
BU
4
3NAC400V 50-60Hz
RD
GN
7
SCC101E
B6
Thermoelement Kerntemperatur
Thermocouple core temperature
1
X2
GY
6
Fühler 1
Sensor 1
Fühler 2
Sensor 2
Fühler 3
Sensor 3
Fühler 4
Sensor 4
BN
5
Fühler 5
Sensor 5
Fühler 6
Sensor 6
8
BK
6
Blatt
Page
Datum
Date
7
Erstellt von
Created by
WH
A1
S3
2
3
PA
05.05.2004
1
X27
I/O-PCB
9
Türkontaktschalter
Door contact switch
0
Version
0
X28
W2
I/O-PCB
1
0
WH
2
X15
76-00003
A1
IN
S11
HALL
2
PE
1
GND
Signal
1
CDS-Sensor
CDS-sensor
3
WH
3
S12
X45
W6
1
WH
1
X25
2
Endschalter Verschlußmotor
End switch drain valve
3
2
4
5
6
-
7
M7
M
4
MODUL 4 Wasser
Water, Drain, CleanJet
WH
3
WH
2
3
Verschlußmotor
Drain valve
+
4
WH
8
Y1
X30
W3
A2
A1
1
WH
4
X19
Magnetventil-Füllen
Solenoid valve filling
5
3
BU
2
Y2
WH
1
5
A2
A1
Magnetventil-Ablöschung
Solenoid valve guenching system
WH
5
BU
4
Y3
6
2
6
A2
A1
6
BU
3
M
~
1
WH
WH
4
BU
2
M6
4
2
SCC101E
M4
X31
W4
1
X18
7
3NAC400V 50-60Hz
Magnetventil-Beschwadung
Solenoid valve moistening
SC-Pumpe
SC-pump
M
~
C1
.
3
BU
3
Kondensator C1 2,5µF
Capacitor
Umwälzpumpe Reinigung
Cleanjet circulation pump
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
4
05.05.2004
PA
0
Version
BU
1.08 / K1:A2
0
76-00003
BN
YE/GN
BU
1.08 / K1:13
1.08 / PE
1.08 / N
1
M11 M
1~
A2
A1
Kühllüfter
Cooling fan
BK
2
M5 M
1~
A2
A1
3
MODUL 5 Lüftermotor
Fan Motor, Cooling Fan
Kühllüfter
Cooling fan
0
4
5
6,3A
.
.
F21
6,3A
F20
6
X22
1
2
3
A1
7
I/O-PCB
3NAC400V 50-60Hz
SCC101E
Blink code fam motor
See Training manual page 83
Blinkcode Lüftermotor
Siehe Trainingshandbuch Seite 83
M
~
M1
RJ45
Lüftermotor
Fan motor
1.08 / 2.00 / K1:1
RJ45
8
Blatt
Page
Datum
Date
Erstellt von
Created by
A2
Operator PCB
9
05.05.2004
5
PA
Version
0
76-00003
1
I/O-PCB
X49
W11
X13
1
BN
1
H1
2
BU
2
A2
X8
5
X47
W9
Operator PCB
MODUL 6 Garraumbeleuchtung, Summer,
Zentrales Einstellrad, EEPROM
A1
4
Garraumbeleuchtung
Interior cabinetlight
3
1
WH
1
T2
2
WH
2
Summer
Buzzer
2
X9
1
6
3
S6
2
4
5
1
3
EEPROM
2
SCC101E
6
X50
7
4
3NAC400V 50-60Hz
Zentrales Einstellrad
Central dial
0
0
EEPROM
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
6
05.05.2004
PA
0
Version
0
X20
3
2
2:Frei
1
1:Frei
0
4
Sicotronic system
Sicotronic system
4:Gerät EIN (a)
I/O-PCB
3:Nullleiter (d)
76-00003
A1
1
5
6:Heizungsanforderung (b)
5:Eingang Sicotronic (c)
6
X23
2
1
2
3
Dunstabzug
Extractor hood
MODUL 7 Option
Options
3
4
A2
Operator PCB
5
6
3NAC400V 50-60Hz
SCC101E
7
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
7
05.05.2004
PA
40.00.049
42.00.002
40.00.395
40.00.287
40.00.290
40.00.291
40.01.604
4001.0224
4001.0224
40.01.329
40.00.605
3024.0201
40.01.555
40.00.274
3101.1008
3101.1010
44.00.207
3101.1008
56.00.185
3017.1011
44.00.194
44.00.534
40.00.265
TEXT
44.00.211
3002.0402
40.00.335
3016.0102
40.00.404
40.00.277
3006.0107
40.01.589
40.01.589
40.00.338
50.00.138
50.00.139
40.00.465
8801.0136
40.00.201
A1
A2
B1
B2
B4
B5
B6
F1
F2
F3
F4
H1
K1
M1
M11
M3
M4
M5
M6
P1
R1
R2
R4
S1
S11
S2
S3
S4
S6
T1
T2
V1
V2
X20
Y1
Y2
Z1
W0
W1
Änderungsdatum
Erzeuger
Artikelnr.
Item number
Name
Name
Positionsliste
Bill of material
2004-04-19 13:22:11
SCHD
Name
Spannung
Seite 1 von 2
Dokument-Nr.
Version
Safety temperature limiter 360°C/680°F
Interior cabinet light
Main contactor
Fan motor
Cooling fan 101/102E and 202/E J/UL only
Flap motor
SC-pump
Cooling fan
CleanJet pump
Differential pressure sensor
Heating element steam 61-202
Heating element steam 61-202
Heating element hot air 61-202
On/off switch SCC
CDS-sensor
Water level electrode
Door contact switch
Micro switch humidity motor
Central dial
Transformer
Buzzer
Solid state relay
Solid state relay
Sicotronic system
Solenoid valve filling / SCC (Y3) moistening
Solenoid valve guenching system
Electronic noise filter
Power connection cable
Cable I/O PCB - SSR
78-00111
0
I/O-PCB
Operator PCB SCC
Thermocouple interior cabinet
Thermocouple quenching system
Thermocouple humidity
Thermocouple steam generator
Thermocouple core temperature
Control fuse
Control fuse
Safety temp. limiter G135°C/275°F E160°C/320°F
Item description
SCC101E
3NAC400/415V 50-60Hz
I/O-PCB
Bedienplatine SCC
Thermoelement Garraum
Thermoelement Ablöschung
Thermoelement Feuchte
Thermoelement Dampfgenerator
Thermoelement Kerntemperatur SCC
Steuersicherung
Steuersicherung
Sicherheitstemp. Begrenzer G135°C/275°F
E160°C/320°F
Sicherheitstemperaturbegrenzer 360°C/680°F
Halogenbeleuchtung alle
Hauptschütz
Lüftermotor TG u. SG
Kühllüfter 101/102E u. 202/E J/UL
Klappenmotor SCC
SC-Pumpe
Kühllüfter 61-202E/G
Clean Jet Pumpe SCC
Differenzdrucksensor
Dampfheizkörper 61-202
Dampfheizkörper 61-202
Heißluftheizkörper 61-202
Ein/Aus Schalter SSC
CDS-Sensor
Niveauelektrode
Türkontaktschalter
Mikroschalter Feuchtemotor
Zentrales Einstellrad
Trafo
Alarmsummer
Leistungshalbleiter 61-202/E
Leistungshalbleiter 61-202/E
Sicotronic-Klemme
Magnetventil Füllen / SCC (Y3) Beschwaden
Magnetventil Ablöschung
Entstörfilter
Anschlusskabel
Kabel-Ansteuerung I/O PCB - SSR
Artikelbezeichnung
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
1
6
1
5
5
3
4
5
4
3
2
2
2
1
4
3
3
3
6
1
6
2
2
7
4
4
1
1
2
8
1
3
3
3
3
3
1
1
1
Module
Modul
40.00.210
40.00.211
40.00.213
40.00.232
40.01.297
40.00.202
40.00.203
40.00.204
40.00.205
40.00.207
40.00.208
40.00.209
W10
W11
W13
W16
W17
W2
W3
W4
W5
W7
W8
W9
Änderungsdatum
Erzeuger
Artikelnr.
Item number
Name
Name
Positionsliste
Bill of material
2004-04-19 13:22:11
SCHD
Name
Spannung
Kabel:Trafo-Bedienplatine
Kabel:Halogenbeleuchtung
Kabel:Trafo - I/O Platine
Kabel:Hauptschütz - SSR
Kabel: Steuerstamm
Kabel: I/O Platine - CDS-Sensor
Kabel: Platine - Magnetventile
Kabel: Platine - SC-Pumpe
Kabel:Niveauelektrode
Kabel: CPU SCC - Differenzdrucksensor
Kabel:Bedienplatine - Klappenmotor
Kabel:Alarmsummer
Artikelbezeichnung
Seite 2 von 2
Dokument-Nr.
Version
transformer - operator pcb
Halogen light
transformer - I/O pcb
Main contactor - SSR
Control Supply
I/O pcb - CDS-Sensor
pcb - solenoid valve
pcb - SC-pump
water level sensor
CPU SCC - Differential pressure sensor
Operator pcb - flap motor
Buzzer
SCC101E
3NAC400/415V 50-60Hz
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Item description
78-00111
0
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
1
2
1
4
4
4
3
7
3
6
Modul 1
Module
Modul
K1:5 / 1.08
R1
VT
5
HL2
B+
3
2
6x3kW
18kW D1
8
7
0
10
9
B2
4
1
B-
76-00016
6
4
1
Version
A-
2
Leistungshalbleiter
solid state relay
D1
A+
1
3
K1:1 / 5.00
Thermoelement
Dampfgenerator
Thermocouple
steam generator
0
A2
A1/B1
X35
OG
AWG 8(4x)
W16
V3
BK
K1:3 / 1.08
0
12
11
R2
4
3
6x3kW
18kW D2
6
5
8
7
3
10
9
12
11
A1
X33
+D1
D1
A+
1
WH
1
-D1
A-
2
WH
2
HL2
B+
3
WH
3
+HL2
2
1
4
3
Leistungshalbleiter
solid state relay
R3
A2
A1/B1
V1
W1
X24
I/O-PCB
4
6
5
8
5
X34
A2
+D2
D2
A+
1
GY
5
A-
2
GY
6
B+
3
10
9
12
11
R4
2
1
8
B2
4
GY
B-
+HL1
GY
7
HL1
-D2
Leistungshalbleiter
solid state relay
A1/B1
V2
7
6x3kW
18kW D2
B2
B-
4
WH
4
-HL2
MODUL 2 Heißluftheizung/Dampfheizung
Hot air heating/Steam heating
2
1
2
6
-HL1
8
7
10
9
SCC202E
6x5kW
30kW HL1/HL2
6
5
12
11
R5
3NAC400V 50-60Hz
4
3
7
2
1
4
3
8
A2
Blatt
Page
Datum
Date
D2
A+
1
A-
2
HL1
B+
3
8
7
10
9
12
11
PA
B2
B-
4
2
30.04.2004
Leistungshalbleiter
solid state relay
6x5kW
30kW HL1/HL2
Erstellt von
Created by
6
5
X36
A1/B1
V4
9
0
Ve rsion
7
250V
240V
230V
220V
208V
200V
0V
T4
2
0V
X67
1
12V
M5
M
T4 - 40.00.592 (200-250VAC / 12VDC)
M5 - 40.00.474 (12VDC)
X59
1
2
3
4
5
6
0
76-00016
BU
1.08 / K 1:A 2
YE /G N
1.08 / P E
BN
BU
1.08 / N
2
T rafo 12V
T ransformer 12V
1.08 / K 1:13
BK
1
-
~
0
3
unten
down
6, 3A
.
.
F2 1
6, 3A
F2 0
X 221
1
2
3
5
Blink code fam motor
See Training manual page 83
Blinkcode Lüftermotor
Siehe Trainingshandbuch Seite 83
M
~
M1
4
MODUL 5 Lüfter motor
F an Motor, C ooling Fan
K ühllüfter
C ooling fan
RJ4 5
unten
down
Lüftermotor
Fan motor
M
~
M2
RJ4 5
oben
top
oben
top
Lüftermotor
Fan motor
1.08 / 2. 00 / K 1: 1
X22
1
2
3
A1
S C C 202E
7
I/O-PCB
3NAC 400V 50- 60H z
6, 3A
.
.
F2 1
6, 3A
F2 0
6
RJ4 5
8
Blatt
P age
Da tum
Da te
E rstellt von
Created by
A2
PA
5
30.04. 2004
O perator P C B
9
SCC101G
76-00006
1NAC230V 50-60Hz
Typ / Type
Schaltplan
Wiring diagram
Spannung (SPL)
Voltage
Version
Version
Version
75-20008
Deckblatt-Nr.
Front Page No.
G11SE0401
04.05.2004 19:19:00
04.05.2004
Geräteserialnr.
Serial number
Erstellt am
Created at
Gültig ab
Valid from
Ersteller
Creator
Version
Legende
78-00031
Legend electr. components
SCHD
0401
0
0
0
Die Elektrische Dokumentation besteht aus: 1. diesem Deckblatt, 2. dem Schaltplan und 3. der Legende der elektrischen Bauteile
The electric documentation contains: 1. this cover sheet, 2. the wiring diagram and 3. the bill of electrical material (BOM)
Deckblatt Elektrische Dokumentation, Cover sheet for electrical Documentation
0
Version
0
2
0
76-00006
Blatt 1
Page
3
Überblick
MODUL 1 Sicherheitskette, Sp.-Versorgung PCB
Safety chain, Power supply pcb
Blatt 2
Page
MODUL 2 Heißluftheizung/Dampfheizung
Hot air heating/Steam heating
Blatt 3
Page
MODUL 3 Klima Plus, Fühler
Humidity control, Sensors
1
A2
CPU
A3
I/O-PCB
A1
OPERATOR
PCB
4
5
6
8
Blatt 7
Page
1NAC230V 50-60Hz
SCC 101/102 G
MODUL 4 Wasser
Water, Drain, CleanJet
MODUL 5 Lüftermotor
Fan Motor, Cooling Fan
Blatt
Page
Datum
Date
Erstellt von
Created by
Blatt 4
Page
Blatt 5
Page
Blatt 6
Page
MODUL 6 Garraumbeleuchtung, Summer,
Zentrales Einstellrad, EEPROM
Cabinet light, Buzzer, Central Dial, EEPROM
MODUL 7 Option
Options
7
9
8
05.05.2004
PA
0
2
Version
W0
BK
BK
BK
K1
BU
BU
BU
N/O
1
4
3
GN/YE
GN/YE
0
76-00006
Entstörfilter
Electronic noise filter
Z1
BU
BK
1
BN
3
N/O
K1
F4
Sicherheitstemperaturbegrenzer
360°C/680°F
Safety temperature limiter
W17
F3
Sicherheitstemperaturbegrenzer
135°C/275°F
Safety temperature limiter
X7
14
13
2
1
2
1
1
3
13
3
1
K1
.00
4 .00
14.05
2
A2
A1
2
T1
On/off switch
S1Ein/Aus Schalter
4
9
2
3
4
6
5
4
3
SCC 101/102 G
7
1,6A
.
F5
2
1
X56
W13
Erstellt von
Created by
1
K1:14 / 2.00
I/O-PCB
PE / 2.00
K1:3 / 5.00
K1:1 / 5.00
1NAC230V 50-60Hz
RD
Blatt
Page
PA
A1
1
05.05.2004
K1:A1 / 2.00
BU
Datum
Date
K1:A2 / 2.00
BN
GY
X57
Steuertrafo
Control
transformer
1
1
X46
3
WH
WH
WH
WH
2
WH
WH
1
1
W10
2
2AT
.
WH
3
2
X21
2AT
.
3
X14
2
X10
F6
8
F6.1
2,5V
250V
Operator PCB
0V
240V
A2
7
2,5V
230V
6
11,5V
220V
5
11,5V
208V
4
GY
RD
BN
MODUL 1 Sicherheitskette, SP.-Versorgung PCB
Safety chain, Power supply pcb
6,3A
F2
6,3A
F1
2
12V
200V
0
N/O
Hauptschütz
Main contactor
12V
0V
0
Version
1.09 / K1:A1
1.09 / PE
76-00006
0
X60
W17
2
N
M8
1~
M
L1
1
A5
X65
W17
3
X51
5
W18
W15
PWM
W14
2
4
U/min
GND
PE
3
MODUL 2 Heißluftheizung/Dampfheizung
Hot air heating/Steam heating
RD
YE/GN
BU
1.09 / K1:A2
4
Gasgebläse (HL1)
Gasblower
3
1
2
3
N
2
Y12
4
6
BUS
RJ 45
B12
B11
Feuerungsautomat (HL1 und D)
Ignitionbox
PE
3
HL 1
L1
1
Gasventil
Gas valve
2
Elektrode Gasbrenner
Electrode gas burner
BN
1
7
Y11
D
BUS
RJ 45
6
5
4
GND
X61
W17
U/min
W18
W15
4
2
PWM
3
X52
1NAC230V 50-60Hz
SCC 101/102 G
Elektrode Gasbrenner
Electrode gas burner
0
Gasventil
Gas valve
1.09 / K1:14
2
M9
M
N
1~
L1
1
8
PE
3
Blatt
Page
Datum
Date
Erstellt von
Created by
Gasgebläse (D)
Gasblower
9
A5/M1 / 5.01
PA
2
05.05.2004
A5 / I/O-PCB / 5.01
PE / 5.00
M5:N / 5.00
M5:~ / 5.00
0
Version
S4
X48
1
WH
1
X11
Operator PCB
W8
A2
0
Endschalter Klappenmotor
End position switch flap motor
3
2
M3
M
4
0
-
WH
4
76-00006
WH
WH
+
3
2
Klappenmotor
Flap motor
GY
2
X32
1
S2
1
WH
2
3
WH
3
4
YE/GN
4
2
B2
B1
2
X3
1
3
X4
WH
2
4
GN
1
MODUL 3 Klima Plus, Fühler
Humidity control, Sensors
P1
GND
P
IN Signal
GY
3
3
GY
2
2
1
X29
1
X1
GY
CPU
.
W7
A3
GN
3
Thermoelement Garraum
Thermocouple cooking cabinet
X12
W5
1
Niveauelektrode
Water level sensor
Differenzdrucksensor
Differential pressure sensor
WH
Thermoelement Ablöschung
Thermocouple quenching system
5
X5
4
3
WH
2
B4
Thermoelement Feuchte
Thermocouple humidity
GN
1
5
4
X6
3
WH
B5
2
GN
1
Thermoelement Dampfgenerator
Thermocouple steam generator
2
3
BU
4
1NAC230V 50-60Hz
RD
GN
7
SCC 101/102 G
B6
Thermoelement Kerntemperatur
Thermocouple core temperature
1
X2
GY
6
Fühler 1
Sensor 1
Fühler 2
Sensor 2
Fühler 3
Sensor 3
Fühler 4
Sensor 4
BN
5
Fühler 5
Sensor 5
Fühler 6
Sensor 6
8
BK
6
Blatt
Page
Datum
Date
7
Erstellt von
Created by
WH
A1
S3
2
3
PA
05.05.2004
1
X27
I/O-PCB
9
Türkontaktschalter
Door contact switch
0
Version
0
X28
W2
I/O-PCB
1
0
WH
2
X15
76-00006
A1
IN
S11
HALL
2
PE
1
GND
Signal
1
CDS-Sensor
CDS-sensor
3
WH
3
S12
X45
W6
1
WH
1
X25
2
Endschalter Verschlußmotor
End switch drain valve
3
2
4
5
6
-
7
M7
M
4
MODUL 4 Wasser
Water, Drain, CleanJet
WH
3
WH
2
3
Verschlußmotor
Drain valve
+
4
WH
8
Y1
X30
W3
A2
A1
1
WH
4
X19
Magnetventil-Füllen
Solenoid valve filling
5
3
BU
2
Y2
WH
1
5
A2
A1
Magnetventil-Ablöschung
Solenoid valve guenching system
WH
5
BU
4
Y3
6
2
6
M4
X31
W4
M
~
1
WH
1
WH
4
BU
2
M6
4
2
1NAC230V 50-60Hz
A2
A1
6
BU
3
X18
7
SCC 101/102 G
Magnetventil-Beschwadung
Solenoid valve moistening
SC-Pumpe
SC-pump
M
~
C1
.
3
BU
3
Kondensator C1 2,5µF
Capacitor
Umwälzpumpe Reinigung
Cleanjet circulation pump
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
4
05.05.2004
PA
0
Version
BU
2.08 / M5:N
0
76-00006
2.08 / A5 / I/O-PCB
2.08 / A5/M1
BN
GN/YE
2.08 / PE
2.08 / M5:~
BU
M11 M
1~
A2
A1
Kühllüfter
Cooling fan
1.09 / K1:3
2
M5 M
1~
A2
A1
3
MODUL 5 Lüftermotor
Fan Motor, Cooling Fan
Kühllüfter
Cooling fan
1
4
5
.
M
~
.
M1
6,3A
.
.
F21
6,3A
F20
6
X22
1
2
3
A1
7
1NAC230V 50-60Hz
SCC 101/102 G
Blink code fam motor
See Training manual page 83
.
.
I/O-PCB
Blinkcode Lüftermotor
Siehe Trainingshandbuch Seite 83
RJ 45
BK
Lüftermotor
Fan motor
0
RJ 45
1.09 / K1:1
RJ 45
8
Blatt
Page
Datum
Date
Erstellt von
Created by
A2
.
Operator PCB
9
05.05.2004
5
PA
Version
0
76-00006
1
I/O-PCB
X49
W11
X13
1
BN
1
H1
2
BU
2
A2
X8
5
X47
W9
Operator PCB
MODUL 6 Garraumbeleuchtung, Summer,
Zentrales Einstellrad, EEPROM
A1
4
Garraumbeleuchtung
Interior cabinetlight
3
1
WH
1
T2
2
WH
2
Summer
Buzzer
2
X9
1
6
3
S6
2
4
5
6
X50
1
7
3
EEPROM
2
4
1NAC230V 50-60Hz
SCC 101/102 G
Zentrales Einstellrad
Central dial
0
0
EEPROM
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
6
05.05.2004
PA
0
Version
0
0
76-00006
A1 I/O-PCB
1
X23
1
2
3
Dunstabzug
Extractor hood
2
MODUL 7 Option
Options
3
4
A2 Operator PCB
5
6
1NAC230V 50-60Hz
SCC 101/102 G
7
8
Blatt
Page
Datum
Date
Erstellt von
Created by
9
7
05.05.2004
PA
40.00.049
42.00.002
74.00.221
40.01.097
40.00.287
40.00.290
40.01.095
40.01.604
4001.0224
4001.0224
3014.0328
40.01.482
3024.0201
40.00.451
40.00.274
3101.1008
3101.1010
44.00.207
3101.1008
56.00.185
70.00.028
70.00.028
3017.1011
TEXT
44.00.211
44.00.287
40.00.335
3016.0102
40.00.404
40.00.277
3006.0107
50.00.138
50.00.139
40.01.483
40.01.596
40.00.210
40.00.211
40.00.213
40.00.230
A1
A2
A5
B1
B2
B4
B5
B6
F1
F2
F3
F4
H1
K1
M1
M11
M3
M4
M5
M6
M8
M9
P1
S1
S11
S2
S3
S4
S6
T1
T2
Y1
Y2
Z1
W0
W10
W11
W13
W14
Änderungsdatum
Erzeuger
Artikelnr.
Item number
Name
Name
Positionsliste
Bill of material
2004-04-01 08:28:37
SCHD
Name
Spannung
Seite 1 von 2
Dokument-Nr.
Version
Safety temperature limiter 360°C/680°F
Interior cabinet light
Main contactor
Fan motor
Cooling fan 101/102E and 202/E J/UL only
Flap motor
SC-pump
Cooling fan
CleanJet pump
Gasblower Hot Air bottom
Gasblower Steam
Differential pressure sensor
On/off switch SCC
CDS-sensor
Water level electrode
Door contact switch
Micro switch humidity motor
Central dial
Transformer
Buzzer
Solenoid valve filling / SCC (Y3) moistening
Solenoid valve guenching system
Electronic noise filter
Power connection cable
Cable transformer - operator pcb
Cable Halogen light
Cable transformer - I/O pcb
Cable Ignition box - gas valve
78-00031
0
I/O-PCB
Operator PCB SCC
Ignition box
Thermocouple interior cabinet
Thermocouple quenching system
Thermocouple humidity
Thermocouple steam generator
Thermocouple core temperature
Control fuse
Control fuse
Safety temp. limiter G135°C/275°F E160°C/320°F
Item description
SCC101G
1NAC230V 50-60Hz
I/O-PCB
Bedienplatine SCC
Feuerungsautomat Brenner 61-202
Thermoelement Garraum
Thermoelement Ablöschung
Thermoelement Feuchte
Thermoelement Dampfgenerator
Thermoelement Kerntemperatur SCC
Steuersicherung
Steuersicherung
Sicherheitstemp. Begrenzer G135°C/275°F
E160°C/320°F
Sicherheitstemperaturbegrenzer 360°C/680°F
Halogenbeleuchtung alle
Hauptschütz
Lüftermotor TG u. SG
Kühllüfter 101/102E u. 202/E J/UL
Klappenmotor SCC
SC-Pumpe
Kühllüfter 61-202E/G
Clean Jet Pumpe SCC
Gasgebläse HL unten
Gasgebläse DG
Differenzdrucksensor
Ein/Aus Schalter SSC
CDS-Sensor
Niveauelektrode
Türkontaktschalter
Mikroschalter Feuchtemotor
Zentrales Einstellrad
Trafo
Alarmsummer
Magnetventil Füllen / SCC (Y3) Beschwaden
Magnetventil Ablöschung
Entstörfilter
Anschlusskabel
Kabel:Trafo-Bedienplatine
Kabel:Halogenbeleuchtung
Kabel:Trafo - I/O Platine
Kabel:Feuerungsautomat - Gasventil
Artikelbezeichnung
1
6
1
5
5
3
4
5
4
2
2
3
1
4
3
3
3
6
1
6
4
4
1
1
1
8
1
2
3
3
3
3
3
1
1
1
Modul 1
Modul 2
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Module
Modul
40.00.215
40.01.300
40.00.237
40.00.202
40.00.203
40.00.247
40.00.205
40.00.207
40.00.208
40.00.209
W15
W17
W18
W2
W3
W4
W5
W7
W8
W9
Änderungsdatum
Erzeuger
Artikelnr.
Item number
Name
Name
Positionsliste
Bill of material
2004-04-01 08:28:37
SCHD
Name
Spannung
Kabel:Feuerungsautomat - Gasgebläse
Kabel: Steuerstamm
Kabel:Erdung Gasventil
Kabel: I/O Platine - CDS-Sensor
Kabel: Platine - Magnetventile
Kabel: Platine - SC-Pumpe
Kabel:Niveauelektrode
Kabel: CPU SCC - Differenzdrucksensor
Kabel:Bedienplatine - Klappenmotor
Kabel:Alarmsummer
Artikelbezeichnung
Seite 2 von 2
Dokument-Nr.
Version
Ignition box - gas blower motor
Control Supply
ground connection gas valve
I/O pcb - CDS-Sensor
pcb - solenoid valve
pcb - SC-pump
water level sensor
CPU SCC - Differential pressure sensor
Operator pcb - flap motor
Buzzer
SCC101G
1NAC230V 50-60Hz
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Cable
Item description
78-00031
0
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
Modul
2
1
2
4
4
4
3
7
3
6
Module
Modul
0
Ve rsion
1.09 / K 1:A 1
2
N
~
M10
1
M
L1
1
0
76-00051
X62
W17
G as gebläse ( HL2)
Ga sblower
1.09 / P E
W18
3
X53
A6
X66
W12
PWM
2
4
U/min
GND
PE
3
W17
Y13
4
BUS
RD
YE /G N
BUS
RJ 4 5
B13
Feuer ungsautomat ( HL2) unten
Ignitionbox down
PE
3
HL 2
N
2
RJ 4 5
BU
Aderss ierung
4
X60
W17
2
M8
1
~
N
M
L1
1
A5
X65
W17
X51
5
3
GND
PE
3
W18
W15
PWM
W14
2
4
U/min
MODUL 2 H eißluftheizung/D ampfheizung
Hot air heating/Steam heating
6
5
4
L1
1
E lektrode G asbr enner
E lectrode gas bur ner
1.09 / K 1:A 2
Ga sventil
G as va lve
3
G as gebläse ( HL1)
Ga sblower
BN
1
2
3
N
2
4
6
BUS
7
B12
BUS
RJ 4 5
Y11
D
6
5
W15
GND
X61
W17
2
N
W18
M9
PWM
4
2
1
U/min
3
~
L1
1
8
M
X52
1NAC 230V 50- 60H z
S C C 201/202 G
B11
Feuer ungsautomat ( HL1 und D )
Ignitionbox
4
PE
3
HL 1
Y12
L1
1
Ga sventil
G as va lve
2
E lektrode G asbr enner
E lectrode gas bur ner
1
E lektrode G asbr enner
E lectrode gas bur ner
0
Ga sventil
G as va lve
1.09 / K 1:14
PE
3
Blatt
P age
Da tum
Da te
E rstellt von
Created by
Ga sgebläse ( D)
Ga sblower
9
A5/M1 / 5. 01
A6/M2 / 5. 01
PA
2
30.04. 2004
A6 / I/O -P C B / 5.0 1
P E / 5. 00
T4:N / 5.00
T4:~ / 5.00
0
Ve rsion
BN
2.08 / T4:N
7
250V
240V
230V
220V
208V
200V
0V
2
0V
X67
1
12V
M5
M
T4 - 40.00.592 (200-250VAC / 12VDC)
M5 - 40.00.474 (12VDC)
X59
1
2
3
4
5
6
0
76-00051
2.08 / A 6 / I/O -P C B
2.08 / A 6/M2
2.08 / A 5/M1
BU
2.08 / T4:~
GN /Y E
2.08 / P E
T4
BU
1.09 / K 1:3
-
~
2
12V T rafo
.
.
M
~
M1
4
6, 3A
.
.
F2 1
6, 3A
F2 0
X22
1
2
3
5
.
M
~
Blink code fam motor
See Training manual page 83
Blinkcode Lüftermotor
Siehe Trainingshandbuch Seite 83
unten
down
MODUL 5 Lüfter motor
F an Motor, C ooling Fan
3
RJ 4 5
BK
1
K ühllüfter
C ooling fan
RJ 4 5
unten
down
Lüftermotor
Fan motor
.
M2
RJ 4 5
oben
top
oben
top
Lüftermotor
Fan motor
0
A1
.
.
I/O-PCB
S C C 201/202 G
X 221
1
2
3
7
1NAC 230V 50- 60H z
6, 3A
.
.
F2 1
6, 3A
F2 0
6
RJ 4 5
1.09 / K 1:1
RJ 4 5
8
Blatt
P age
Da tum
Da te
E rstellt von
Created by
A2
.
PA
5
30.04. 2004
O perator P C B
9
Notes:
COMMON
S
-129-
SCC Service Reference
1
2
1
HACCP
CleanJet
2
3
3
4
10:24
2
Start time
Startzeit
CDS
5 - activated
1
am/pm
24 h
08/22/03
4
Settings
Einstellungen
english
deutsch
Prog
4
5
7
c
°C / °F
22.08.03
3
h:m
m:s
a
b
6
8
Operating buttons
User settings (5)
1
Function key
6
Program Lock
Password: 12345; TTREU
2
Display SCC
Functions
7
Buzzer
Loudness and duration
duration setting since 01-07-09
3
HACCP Protocol
- Download
8
Active, when symbol is red
4
Service key
- de-scaling
- empty steam generator (with door open)
- Display type / software
- Download Diagnostic (since 01-07-09)
CleanJet
reminder
Enter Service level
set dip switch " 1 " on pcb to ON position
Service error code:
Service 10
SC-Pump without Function
Show Mode - switch off or on
Service 11
level electrode (Osmosis water) or check
valve above steam generator for leakage
ON
Service 12
CDS sensor no output signal
Service 13
change level electrode
press function key " a " followed by program key " b " and
SCC key " c " for 10 seconds until acoustic signal - Beep
and door handle in icon function key " a " shows in red
Service 14
Level electrode (Osmosis water)
OFF
Service 16
since 01-07-09,
flash new software version first
press function key " a " followed by program key " b " and
SCC key " c " for 10 seconds until acoustic signal - Beep
and door handle in icon function key " a " shows in blue
Service 17
external EEPROM faulty
Service 20
thermocouple B1 faulty
Service 21
micro switch clima control faulty
Service 22
Service 23
SSR steam short circuit
Service 24
SSR hot air short circuit
Service 25
CleanJet water circulation faulty
- water doesn‘t hit fan wheel
- check pump, foreign bodies in water
pipe, racks / trolley must be inside cabinet
Service 26
drain valve closed
Service 27
drain valve doesn‘t close,
CleanJet without function
Service 28
B5 in steam generator above 180°C
(356°F), de-scale steam generator
Service 29
pcb temperature too high
(above 85°C / 185°F); change air filter
Service 30
humidity control faulty
Service 31.X
core probe faulty
Service 32.X
ignition box faulty, change ignition box
0-top; 1-bottom; 2-both
Service 33.X
4x Reset without function,
change ignition box; 1-top; 2-bottom
Service 34.X
BUS signal error
1-I/O pcb, 2-motor bottom; 4-motor top;
8-ignition box top; 16-ignition box bottom
Gas-settings - values
Dyn. pressure LPG
27-57 mbar; 2,7-5,7 kPa
Dyn. pressure natural gas
18-25 mbar; 1,8-2,5 kPa
CO2 max LPG
(G30) 3BP
10,4% +/- 0,2% for type 61-202
CO2 max LPG
(G31) 3P
11,1% +/- 0,2% for type 61-202
CO2 max natural gas H
(G20)
9,4% +/- 0,2% for type 61-201
9,5% +/- 0,2% for type 202
CO2 max natural gas L
(G25)
9,3% +/- 0,2% for type 61-201
9,4% +/- 0,2% for type 202
Abort CleanJet
switch unit off and on again
Abort de-scaling program
before filling de-scaling liquid - use " BACK " arrow
after filling de-scaler into steam generator
- switch unit off and on again
- press ABORT key - remaining time will be adjusted automatically
- switch unit off and on again
- press ABORT key - time will be adjusted automatically 2x
- use steam mode for 15 min. and rinse interior cabinet
Error code
1
Cabinet
display
Time
display
H20
OPEn
open water tap
CHnG
CM Service Reference
PoL
change polarity of mains supply
E1
External EEPROM data error
a:
b:
De-scaling program
select Cool Down with " 1 "
press key " 5 " for 10 sec.
„CLEn“ is shown in temperature display
select " CALC“ with " 6 "
press key " 4 " 1x;
c:
potentiometer cabinet temp. defective
potentiometer time / core probe defective
E10
External EEPROM defective
E11
mode switch defective
E12
1Co
1St
fan motor bottom Bus error (LED shows?)
fan motor bottom defective
E12
2Co
2St
fan motor top Bus error (LED shows?)
fan motor top defective
E13
M4 SC-pump defective or blocked
E14
filling solenoid defective / sieve blocked
E15
pcb temp. above & gt; 85°C (185°F),
change air filter
E16
B5 steam generator sensor above
180°C (356°F), de-scale steam generator
E17
B5 steam gen. sensor below -5°C (23°F)
E18
B1 cab. sensor above 340°C (640°F)
(SSR?)
empty steam generator
select Cool Down with " 1 "
press key " 5 " for 10 sec.
„CLEn“ is shown in temperature display
select " SC“ with " 6 "
press key " 4 " 1x;
d:
Thermo sensor on pcb defective
E9
select Cool Down with " 1 "
press key " 5 " for 10 sec.
„CLEn“ is shown in temperature display
press key " 4 " 1x;
B5 steam generator sensor defective
E8
Cleaning program
B3 core probe sensor defective
E7
Key code CM (SCC line)
B2 quenching sensor defective
E5
6
B1 cabinet sensor defective
E4
5
heating blocked by energy optimising
E3
3
4
E2
E6
2
select °C - °F
E20
1
2
Ignition box top bus error
Ignition box top bus error
E21
select any cooking mode
press key " 4 " and " 5 " for 10 seconds
1xx
2xx
3xx
1xx - Steam,
2xx - Hot air top
3xx - Hot air bottom
Ignition box defective - change box
E22
1xx
2xx
3xx
1xx - Steam,
2xx - Hot air top
3xx - Hot air bottom
Ignition electrode, Ignition box, cable
Enter Service level (Diagnostic, Settings, Running times)
Set dip switch 1 on pcb to " 1 " position
Enter function test
Set dip switch 3 on pcb to " 1 " position
E24
Diagnostic program
CPC - Help
flash new software first
B3 core probe sensor
dP4
B2 quenching sensor
dP5
B5 sensor steam generator
dP6
PCB temperature
dP7
S3 door contact
o - open; 1 - closed
dP8
S2 level electrode
1
2
3
4
5
Total reset 2:
(memory reset)
activate Program lock first;
press key " a " + " b " + " c "
and switch off at the same time;
(erases all customer programs)
humidity calibration is needed
Diagnostic mode:
select any mode; press 4 sec. keys: " 1 " + " 3 " + " 4 "
Function test:
select last position in diagnostic mode,
press key " 5 " and select at same time 11:11 in
time display, release key " 5 " and press it again
insert CleanJet arm , press keys: " 1 " + " 2 " + " 3 "
until display: X-*-* shows; press key " 4 " 10 seconds unitl display " CleanJet Aktive "
B1 cabinet sensor
dP3
press key " 3 " + " 4 " + " 5 " and
switch off at the same time
(erases all customer programs)
Software version
dP2
Total reset1:
Abort CleanJet
dP1
0 - no water; 1 - ok
a
b
c
must be below 75°C (167°F)
dP9
steam element energised
0 ; 1=50%; 2=100%
dP10
hot air element energised
0 ; 1=50%; 2=100%
dP11
rpm fan motor top
dP12
rpm fan motor botttom
dP13
Sicotronic energy optimising
dP14
dP15
dP16
Gas - Flame current steam
dP17
Gas - Flame current hot air top
dP18
Gas - Flame current hot air bottom
Service 1
Steam generator pump without function / blocked
Service 5, 6
insert CJ arm, open and close door; press keys
" 1 " + " 2 " + " 4 "
normal: 4,5 - 5,5µA
Calccheck1
check level electrode and water leakage
normal: 4,5 - 5,5µA
Calccheck 2,3,4
check level electrode, CDS sensor, CDS relais
Unit type and size
normal: 4,5 - 5,5µA
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